Tico Pro-Spotter, Service Manual

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PRO-SPOTTER PREVENTATIVE MAINTENANCE
TICO Manufacturing
Service Manual 2-3
EVERY 500 HOURS OF
OPERATION
The following items are the preventative maintenance
procedures to be completed after every 500 hours of
operation on TICO Pro-Spotter terminal trucks. These
procedures should only be completed by qualified
service or maintenance personnel.
References to procedures documented within this
manual or additional sources of information have been
provided where applicable.
For additional information, please contact TICO factory
support. See “CONTACT TICO SUPPORT” on
page 0-15.
Cab Interior Checks
• Check operation of neutral start.
• Check operation of all gauges.
• Check low air buzzer and light.
• Check windshield wiper operation.
• Check windshield washer operation (if applicable).
• Check accelerator for free operation.
• Check horn(s) operation.
• Check air system for maximum 827 kPa (120 psi).
• Check air system for leak down.
• Check operation of backup alarm.
• Check operation of shift lock out.
• Check heating, ventilation, and air conditioning
(HVAC) system blower motor operation.
• Check HVAC system temperature control.
• Check HVAC system auxiliary fan(s) (if applicable).
• Check HVAC system A/C operation (if applicable).
• Check HVAC system defroster operation.
• Check operation of power take-off (PTO) control (if
applicable).
• Check fifth wheel unlatch control.
• Check operation of boom.
• Check fire extinguisher charge (if applicable).
• Check seat belt operation.
• Check rear door operation.
• Check dome light operation.
• Check all glass and mirrors.
• Check operation of windows.
Exterior (Cab Down) Checks
• Check cab access steps and handles.
• Check rear door bushings.
• Check gladhand seals and trailer air lines.
• Check trailer light cord.
• Check headlights and marker lights.
• Check turn signals.
• Check strobe light (if applicable).
• Check spotlights.
• Check wiper blades.
• Check windshield washer fluid level.
Exterior (Cab Up) Checks
• Check operation of cab tilt pump.
• Check cab safety prop.
• Check cab suspension and latch.
• Check intake ducting for leaks.
• Check radiator for leaks.
• Check radiator mounts.
• Check coolant level and concentration.
• Check and adjust coolant additive (if applicable).
• Check coolant hoses and clamps.
• Check fan clutch for operation (if applicable).
• Check engine cooling fan for cracks.
• Check engine belt(s) and tensioner.
• Check engine and transmission for leaks.
• Drain fuel water separator.
• Change fuel filter and fuel water separator.
• Check air restriction gauge (if applicable).
• Check air filter. Change as necessary.
• Check air dryer desiccant. Change as necessary.
• Check exhaust system.
• Check transmission fluid level.
• Clean transmission breather.