ThyssenKrupp Drive DAB530 Operating Manual Download

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ThyssenKrupp Aufzugswerke

Operating Manual

Drive DAB530

Summary of Contents for Drive DAB530

Page 1: ...ThyssenKrupp Aufzugswerke Operating Manual Drive DAB530...

Page 2: ...hanges of a technical nature for the purpose of improving our products or enhancing the safety standard even without a separate announcement Choice of colours The choice of colours used in our documen...

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Page 4: ...the motor 27 5 5 Connecting the brake magnet 29 5 6 Connecting the brake test switches 30 5 7 Connecting the manual operation limit switch 31 5 8 Connecting the encoder 32 6 Commissioning 34 7 Mainte...

Page 5: ...es 61 Type test certificate for braking device Declaration of conformity for braking device Certification complying with US standard Type test certificate in accordance with EN 81 1 A3 Operating manua...

Page 6: ...rd warnings must always be observed Warning This symbol warns against imminent danger Nonobservance can lead to physical injury or extensive damage to property Warnings must always be observed Note Th...

Page 7: ...or complied with when carrying out the measures and following the instructions described in this manual Obligations of the operator and or of the installation company The operator and or installation...

Page 8: ...nings on the installation in a legible condition Use in line with intended purpose The DAB530 has been constructed using state of the art technology and in line with the recognised technical safety re...

Page 9: ...ct to wear repairs that are carried out improperly cases of catastrophe due to third party interference and force majeure Constructional changes to the DAB530 performed by the operator The parts insta...

Page 10: ...Transport eyebolt 9 Traction sheave 3 Transport eyebolt shackle 10 Name plate 4 Cover grate 11 Brake test switch 5 Brake connection box 12 Mounting for manual drive 6 Brake shoe 13 Motor terminal box...

Page 11: ...bricate all bearings The traction sheave and brake disc are doubly supported by bearings and consist of one cast part The gearless machine has no automatic interlock Brake an electromagnetically actua...

Page 12: ...ied use is provided in chapter 9 The machine typ comply with the European standard EN81 1 1998 A3 2009 as well as EN81 20 50 2014 and also the specifications of ASME A17 1 They comply with the Europea...

Page 13: ...2 2 Components for earthquake protection on the traction sheave The traction sheave cover is suitable for SW application as well as DW application Rope departures of 0 to 75 to the horizontal can be c...

Page 14: ...nents for earthquake protection on the shift protection on the machine base frame Description of items for Fig 2 5 1 Shift protection adapter 2 DW R machine base frame The shift protection ensures tha...

Page 15: ...h integrated brake disc 700 740 800 mm Rim diameter and 820 mm brake discs Weight DAB530 L XL Machine L approx 4 200 kg XL approx 4 500 kg Machine base frame with rope pulley DW approx 1460 1520 kg Ro...

Page 16: ...achine DAB000_32203_GER S 3 1 Mounting of machine pedestal bearing AS and BS on machine base frame 2 Mount of protective hood on machine base frame 3 Center of grafity S 182 DAB530L S 207 DAB530XL Fig...

Page 17: ...2 Vertical measurement to overall centre of gravity 3 Vertical measurement traction sheave to rope pulley standard special size 4 Project planning dimension x1 depending on traction sheave diameter D...

Page 18: ...ke release lever When aligning the grooves of the traction sheave to the rope pulley DW the grooves must be arranged with an offset of half the distance from one groove centre to the next Example groo...

Page 19: ...able Encoder for Encoder type Magnet sensor with integrated evaluation unit Supply voltage UB Output tracks Output Maximum speed of movement magnetic tape Pulses revolution Operating temperature range...

Page 20: ...B530 TECHNOLOGY 1 Magnet sensor MSK110TH with integrated electronic evaluation system 2 Magnetic tape MB100 3 Coupling connector of the sensor with pin contacts Fig 3 5 ThyssenKrupp Aufzugswerke GmbH...

Page 21: ...MANUAL DAB530 TECHNOLOGY 2 Optional encoder relevant to additional safety monitoring Technical data Same execution as standard encoder see Table 3 4 1 Fig 3 6 ThyssenKrupp Aufzugswerke GmbH 21 Versio...

Page 22: ...vity of the machine and base frame Only secure the machine on the transport hanger and eyelets specifically designed for the purpose For horizontal transport and to enable manoeuvring with limited spa...

Page 23: ...amage or other conspicuous features Reporting and documenting damage in transit On delivery make sure that no damage in transit has occurred Any damage that is determined is to be documented immediate...

Page 24: ...or engaging the brake Severe injury to the face or upper body Hold the brake release lever tightly 2 Insert brake release lever and pull downwards 3 Turn the brake drum alternately in both directions...

Page 25: ...lement On arrangement of the supports it is to be taken into account that the overall centre of gravity lies within the rubber elements You will find the versions and dimensions of the machine base fr...

Page 26: ...at the setting screws beside the pulley shaft Use the screws to set the desired groove offset then turn each screw back by revolution so that the mounting is free Note After completion of the installa...

Page 27: ...mergency evacuation 5 Motor winding 6 Temperature monitoring motor 7 Lifting magnets for brake circuits 1 2 8 Monitoring switch for brake circuit 1 9 Monitoring switch for brake circuit 2 5 4 Connecti...

Page 28: ...wise IN acc to tables for electrical data 2 Temperature monitoring DAB530_31404_ENG Lapp lflex Classic 100SY Machine version Cable gland DAB530L XL M50x1 5 27 35 M63x1 5 34 45 Tab 5 1 2 CSA version Fo...

Page 29: ...5 5 Connecting the brake magnet 1 BM coil 1 2 BM coil 2 3 Lifting magnet for brake circuit 1 4 Lifting magnet for brake circuit 2 CSA version 1 BM coil 1 2 BM coil 2 3 Lifting magnet for brake circui...

Page 30: ...ering of both magnets If one coil is defective neither of the coils works 5 6 Connecting the brake test switches 1 Standard version Functional description see chapter 7 Setting the brake test switches...

Page 31: ...ption see chapter 7 Setting the brake test switches 5 7 Connecting the manual operation limit switch The manual drive limit switch must be connected in the safety circuit See installation terminal pla...

Page 32: ...UAL DAB530 MOUNTING THE MACHINE ThyssenKrupp Aufzugswerke GmbH 5 8 Connecting the encoder The connection is made at the 12 pin round plug or with connecting line see also Fig 5 12 1 2 3 Fig 5 12 32 Ve...

Page 33: ...OPERATING MANUAL DAB530 MOUNTING THE MACHINE ThyssenKrupp Aufzugswerke GmbH Encoder connecting line optional Fig 5 13 33 Version 03 2017...

Page 34: ...ked Brake test carried out with one brake shoe in each case Brake release with lever function checked Protective cover fitted Function of safety switch on the cover plate of the hand drive mounting ch...

Page 35: ...tting the shoe stroke should be 0 5 mm 7 Check the braking deceleration 7 Check the function of the brake test switches 7 Check the pressure roller for ease of movement damage and wear and replace if...

Page 36: ...ler bearings on the gearless axle 200 g per lubrication nipple See Fig 7 2 1 Annual lubrication quantity Roller bearings of the rope pulley 100 g per lubrication nipple when utilising old procedure wi...

Page 37: ...Operate the drive for at least 3 minutes between the individual filling operations Note Lubricant must be refilled when the machine is running in order to ensure that distribution in the bearing is u...

Page 38: ...with feeler gauge Correct the setting by turning the adjusting screw pos 8 at the brake shoe until the feeler gauge at 0 5 mm can be pushed through the air gap level with the cast in arrow at the bra...

Page 39: ...dure 1 Switch off the system 2 Inspection of the pressure rollers It must be possible to turn the pressure rollers Fig 7 4 1 by hand They must neither be difficult to move nor have noticeable play The...

Page 40: ...replacement is to be requested through ThyssenKrupp Aufzugswerke See replacement kit no 6145 000 9220 7 5 Replacing brake shoes Note With a remaining lining thickness less than or equal to 3 mm or if...

Page 41: ...ng the spacer washers at the shoe bearing Washer thickness 1 mm Screw compression spring and spring collar with nut onto the guide bolt until the brake lining is against the brake disc Tighten nuts se...

Page 42: ...A3 is invalid and must be checked However if it is necessary to set the brake subsequently proceed as follows To set the initial tension distance tighten the setting nut Fig 7 3 by hand as far as pos...

Page 43: ...rying out a brake test check the braking distance which results from the above mentioned deceleration Important In the case of repeated braking the brake disc heats up which causes braking behaviour a...

Page 44: ...etting dimension 1 45 mm between the screw and switch tappet see Fig 7 6 1 Pos 7 4 Pull back the screwdriver LED lights up 5 Unscrew the setting screw from the brake shoe until the LED goes out LED is...

Page 45: ...rocedures the drive must be switched off for safety reasons Connect the continuity test device to contacts 11 and 12 of the break contact The adjusting screw must not touch the control tappet With the...

Page 46: ...NB Make sure that you avoid damaging the magnet sensor Risk of destruction Replacement of the encoder magnet sensor On the pedestal bearing AS Unplug the encoder connector from the connecting line Re...

Page 47: ...When setting the magnet sensor shut down the drive Loosely screw on the magnet sensor Set the distance between gear wheel and encoder to 0 2 0 05 mm using a distance gauge or foil not metal Tighten sc...

Page 48: ...ear carefully in the installation position in the frame Observe the rope arrangement Align the axle borehole of the rope pulley DW as flush with the mounting boreholes in the frame Fit the axle and se...

Page 49: ...soiling Procedure No escaping oil grease determined Check regularly within the framework of maintenance Every 3 months 6 months in case of reduced frequency 50 000 runs per year If a small amount of e...

Page 50: ...OPERATING MANUAL DAB530 MAINTENANCE SERVICE ThyssenKrupp Aufzugswerke GmbH Fig 7 10 1 Bearing cover Traction sheave brake drum Seal Grease 50 Version 03 2017...

Page 51: ...release operation remove the release lever Elevator car movement by means of manual drive If the weight difference between the car and counterweight is too low the elevator does not move even if the...

Page 52: ...rting up suddenly The movement is to be stopped immediately by lifting the release lever remove the manual drive move the elevator car into the next landing by carefully releasing the brakes Do not op...

Page 53: ...the ropes to the transport carriage The rope clamps on the hoist must be open during pulling Screw on the guide stirrup bolts in such a way that the transport carriage can still be moved up and down 8...

Page 54: ...sport carriage down on the ropes Raise the transport carriage slightly and clamp onto the ropes Place the hoist on the machine base frame in such a way that the transport carriage is lying with its sl...

Page 55: ...ched to the normal shaft equipment such as shackles centre beam etc as these are not configured for the required high stresses The supplied hydraulic cylinder must not be replaced by a stronger or oth...

Page 56: ...rts for worn sleeve bearings See also chapter 7 4 Fig 7 4 1 Accessories wear parts kit pressure roller DAB530 No 9710 000 9420 Designation 1 Pressure roller D65x27 R500 including 2 sleeve bearing bush...

Page 57: ...er 8 2 2 Manual drive 8 2 3 Hoist 8 2 4 Blocking clamp 8 2 5 Hydraulic cylinder Note The listed parts are necessary for deployment in emergencies or in the case of maintenance or repair work and at le...

Page 58: ...nual drive at the front of the drive Push the manual drive with light turning movements into the mounting borehole on the pedestal bearing and secure with screws While one person releases the shoe bra...

Page 59: ...iage 7 Guide bolts 4 Rope clamp hoist 8 Push plate for lifting device Deployment for raising the elevator car or counterweight out of the safety gear Application description see 7 11 1 Releasing the c...

Page 60: ...red hydraulic cylinder on the pressure side in the hoist Close drain valve 3 at the hoist Pump at lever 2 with pressure cylinder to move the transport carriage in the desired direction 1 Pressure cyli...

Page 61: ...given here apply for screwed connections without specifications at the corresponding location If in the drawing or elsewhere in the document other tightening torques are predefined for the particular...

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Page 81: ...tance Attention To guarantee optimal adhesion oil grease dust etc must be removed by using clean sing agents which evaporate without leaving re sidues Suitable cleansing agents are eg ketones acetone...

Page 82: ...rip the gap is reduced by the thick ness of cover strip including its adhesive tape Sensor must not touch the magnetic strip LINEAR application MSK1000 with MB100 3 2 Mounting of the magnetic sensor M...

Page 83: ...r coils must be linked with spark sup pression Supply voltage The voltages depend on the sensor designs they are to be taken from the delivery documentation and the identi cation plate e g 4 5VDC 5 5V...

Page 84: ...1 09 SIKO GmbH Werk Factory Weihermattenweg 2 79256 Buchenbach Unteribental Postanschrift Postal address Postfach 1106 79195 Kirchzarten Telefon Phone 49 7661 394 0 Telefax Fax 49 7661 394 388 E Mail...

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Page 86: ...yssenKrupp Aufzugswerke GmbH Bernh user Stra e 45 73765 Neuhausen a d F Germany E mail Doku elevator plant de thyssenkrupp com Internet www thyssenkrupp elevator eli de Version 03 2017 No 61 450 02 86...

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