Thump TSK50cc, Owner'S Manual

Page: 8 / 132

4
Motorcycle Assembly
□
Use thread lock compound on front brake calliper bolts and torque to
9.9 N.M Pump front brake lever until firm (bleed if necessary). Check front
braking system for potential leaks or damage by pulling brake lever very
hard several times. Visually inspect all joints for leaks
(page 67)
□
Grease front axel - Recommend using “Anti Seize Grease”
(page 71)
□
Front wheel should spin freely, spin wheel to ensure calliper is releasing
from disk
(page 67)
□
Test rear brake pedal & repeat procedure described for front brake
(page 69)
□
Check fluid levels, top up with DOT4 where necessary
(page 67)
□
Fit front mudguard and ensure step washer are installed correctly.
□
Fit foot pegs and use grease on foot peg pins
□
Ensure the correct pressure in tires –
(page 74)
□
Loosen rear wheel & adjust chain tension.
(page 80)
□
Working from front to rear, ensure all nuts & bolts are tight. Safety
areas: Wheel nuts, brake calliper bolts, Top & rear engine bolts, chain
tensioners, rear shock bolts, triple clamp bolts (yokes), Handlebars, brake/
throttle, swing-arm, front & rear sprocket.
□
After checking the torque settings
(page 119)
, please reference mark
each bolt with paint marker. If any bolt does comes loose the lines will not
line up.
□
Ensure nothing is touching the exhaust system.
□
Ensure all cables pipes & wiring are away from moving components
such as the wheels, use cable/zip ties where necessary
□
Fuel bike & check for fuel leaks
(page 44)