THOMSON Electrak MD Series Installation Manual Download Page 24

Thomson

Thomson Electrak

®

 MD Actuator - Installation Manual - 2020-02

24

Troubleshooting list

Issue

Problem

Solution

Actuator does not move, 

makes no sound.

Actuator is not receiving 

proper input voltage.

Ensure the actuator is being supplied with proper rated 

input voltage.

Actuator makes buzzing 

sound, does not move.

Actuator does not have 

enough power and is stalled.

Ensure your power supply can provide enough current to 

move the rated load.

Actuator moves slower/faster 

than expected.

Actuator is receiving too low/

too high input voltage.

Ensure that actuator is provided with proper nominal input 

voltage amount (i.e. 12 Vdc for a 12 Vdc rated actuator).

The actuator, when powered, 

is causing my fuse to blow.

Fuse is not rated for current 

draw of the actautor.

Make sure that the fuse is rated for the in-rush current of 

the actuator, which is typically 1.5 times the rated current 

draw of the actuator at full load. Slow-blow fuses are also 

recommended.

The actuator is not stopping at 

the right place.

Actuator is coasting due to 

helping load/lack of dynamic 

braking.

Consider shorting the motor leads together when stopping 

the actuator to dynamically brake the motor, especially in 

circumstances where the load applied would "help" move 

the extension tube.

Actuator is sending a "fatal 

error" message.

The actuator has encountered 

an uncommanded change in 

the stroke feedback device 

(potentiometer).

The user can reset the actuator first to try and clear the 

error, but if that does not work, then the actautor will need 

to be analyzed as an RMA (Return Material Authorization) 

at the manufacturing facility.

My actuator is not responding 

to any of the messages I send.

The actuator may have fallen 

asleep.

The sleep functionality of Electrak MD will engage after 5 

seconds of bus inactivity. Send messages to the actuator 

every 100 ms - 2 s to avoid this from happening. If it has 

already happened, a "safe state" message will first have 

to be sent to "wake up" the actuator before it can interpret 

any other messages.

I am getting an erroneous 

Overload Flag with no load 

or current draw on my CNO 

actuator. How do I fix this?

The actuator control message 

PGN was set up incorrectly.

"The proper command message should be 18EF2700, 

where 0x27 is the address of the actuator (default). Keep 

in mind that if the customer changes the address of the 

actuator with the physical addressing leads, then the 

command message will change as well. The address of the 

CAN controller should be set as something different than 

the actuator to prevent errors. 

 

If an ELS error (C2 on the feedback message) is 

encountered and the PGN is addressed correctly, simply 

reset the bus by sending a command message with the 

enable bit off, then another with it on.".

6. Troubleshooting 

 

6.1 Troubleshooting

Summary of Contents for Electrak MD Series

Page 1: ...Thomson Electrak MD Electric Linear Actuator Installation Manual Edition 2020 02 www thomsonlinear com...

Page 2: ...as to the suitability of the product for any particular use or purpose For a copy of the entire warranty for this product that is contained in our standard terms and conditions of sale please go to ht...

Page 3: ...3 1 EC Declaration of conformity 5 4 Installation 6 4 1 Product label 6 4 2 Terminology 6 4 3 Operation environment 6 4 4 Mechanical installation 7 4 5 Electrical installation 10 4 6 Control options...

Page 4: ...packaging supplied by Thomson The temperature during transportation and storage must be between 40 to 85 C 40 to 185 F Avoid shocks to the package If the package is damaged check the actuator for vis...

Page 5: ...in any way and notify an appropriate person so that corrective actions can be taken Never open the actuator as that will compromise the sealing and the function of the actuator There are no serviceabl...

Page 6: ...please provide the serial number manufacturing date and the designation of the actuator s in question You can also use the QR code on the label to directly access Electrak MD information on www thomso...

Page 7: ...sidered to ensure it does not create harm 4 4 2 Basic installation considerations 1 Only mount the actuator using the holes in the rear a and front b adapters Check the model number on the actuator pr...

Page 8: ...able connector cover plate 1 The cover plate is held in place by a screw M2 5 with Torx T8 head that can be accessed through the hole in the top of the cover plate a Keep in mind to mount the actuator...

Page 9: ...ustomer connections In the other end the cable is integrated in to the cable connector cover plate b section 4 4 4 The plug in connector allows replacing the actuator without disconnecting the flying...

Page 10: ...ed If using an AC powered power supply it must be sized to handle the inrush current batteries typically have no problem delivering the inrush current Also contacts switches and relays must be sized a...

Page 11: ...od attempted to use the control will either keep the speed stop or be permanently damaged and cause malfunction 4 6 3 How to determine the control option Electrak MD is equipped with one of the contro...

Page 12: ...blue orange violet brown grey red white black white XXX Control Option Specifications Input voltage MD12 MD24 Vdc 9 16 18 32 Max actuator current draw A see product label F Fuse S1 Double pole double...

Page 13: ...the current move is finished in the situation where voltage or temperature are outside their normal operating ranges Once within the normal operating range the actuator will automatically reset and n...

Page 14: ...ontrol Option Specifications Input voltage MD12 MD24 Vdc 9 16 18 32 Max actuator current draw A see product label Potentiometer type wirewound Potentiometer max input voltage Vdc 32 Potentiometer max...

Page 15: ...ator and less the 2 mA for a 24 Vdc actuator The sleep mode will exit and return to normal operation when the next move command is received Dynamic braking throughout the entire stroke length whenever...

Page 16: ...d black to Vdc in the power cable To extend the actuator apply Vdc to violet and to retract apply Vdc to orange in the signal cable while applying Vdc to grey F Fuse S1 Extend switch S2 Retract switch...

Page 17: ...Fuse S1 Extend switch S2 Retract switch LXP Control Option Specifications Input voltage MD12 MD24 Vdc 9 16 18 32 Max actuator current draw A see product label Potentiometer type wirewound Potentiomet...

Page 18: ...fications Input voltage MD12 MD24 Vdc 9 16 18 32 Max actuator current draw A see product label Potentiometer type wirewound Potentiometer max input voltage Vdc 32 Potentiometer max power W 1 Potentiom...

Page 19: ...nd by applying Vdc to pin 6 violet wire and to retract by by applying Vdc to pin 5 orange wire When this is done the actuator will move with its maximum allowed settings 4 6 12 2 CAN Bus SAE J1939 ins...

Page 20: ...elected address the actuator will continue to request other addresses until it finds one that it can claim 2 The Electrak MD device can also use the commanded address PGN to select a specified address...

Page 21: ...o set a current at which the actuator will cease motion In the event a force is applied to the actuator that causes the motor current to exceed this settable value for more than 50 ms the actuator wil...

Page 22: ...ances or play in the actuator Range 0 0 mm to 300 0 mm Resolution 0 1 mm bit 0 offset 5 2 5 2 Measured current This 9 bit signal is used to inform the user of the actual current being drawn used by th...

Page 23: ...vibration being applied to the actuator 5 2 5 9 Parameter flag This 1 bit signal is used to inform the user that one of the parameter signals in the ACM is outside the allowed parameters the specific...

Page 24: ...fatal error message The actuator has encountered an uncommanded change in the stroke feedback device potentiometer The user can reset the actuator first to try and clear the error but if that does not...

Page 25: ...oad duty cycle 25 C see product label Restraining torque Nm lbf in 0 internally restrained Motor leads cross section mm2 AWG 0 75 18 Signal leads cross section mm2 AWG 0 35 22 Cable length depending o...

Page 26: ...dular Control System options XXX internal end of stroke limit switches XXP XXX analog potentiometer position output EXX Electronic Monitoring Package EXP EXX analog potentiometer position output LXX E...

Page 27: ...Thomson Thomson Electrak MD Actuator Installation Manual 2020 02 27...

Page 28: ...llo 95 97 20834 Nova Milanese MB Phone 39 0362 366406 Fax 39 0362 276790 E mail sales italy thomsonlinear com Spain Thomson E mail sales esm thomsonlinear com Sweden Thomson Estridsv g 10 29109 Kristi...

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