THERMOSTAHL ENERDENSE Installation And Service Manual Download Page 4

TECHNICAL FEATURES AND DIMENSIONS 

 

 

2.

 

TECHNICAL FEATURES AND DIMENSIONS 

2.1.

 

Technical features 

The  ENERDENSE  boiler  is  a  high  efficiency  steel  boiler,  with  horizontal  condensing  heat 
exchanger, function for liquid or gaseous fuel.  

The  heat  exchanger  is  made  of  special  stainless  steel,  corrosive  resistant,  which  ensures 
optimal heat transfer from flue gas to the water. 

It functions on the principle of reversed flame, and then guidance of the flue gases towards the 
third pass, positioned at the upper part of the boiler, where  they are further cooled until the 
condensing temperature. The heat absorbed by the condensation preheats the water entering 
the boiler. Flue gas temperature at the exit of the boiler is 55

o

C.  

It is appropriate for function with pressurized burner for light oil or natural gas. 

 
DESCIPTION OF COMPONENTS 

 

Steel boiler body with INOX heat exchanger 

 

High efficiency INOX turbinators 

 

Removable rear smoke box with condesnsate evacuation tube 

 

Front  door  insulated  with  refractory  material,  equipped  with  a  flange  for  burner  mounting 
and a flame inspection pipe 

 

Rockwool body insulation of 50 mm thickness 

 

Electrostatically painted external covers 

 

Control panel for electromechanical operation (optional) 
 

2.2.

 

Function principle 

ENERDENSE is a high efficiency steel boiler with condensing heat exchanger, for function with 
liquid or gaseous fuel. 

The heat exchanger is made of special inox steel, with high corrosion resistance, which ensures 
optimal heat transfer from the exhaust gas to the water. 

The  function  is  based  on  reversed  flame  in  the  fire  chamber,  the  exhaust  gases  are  then 
guided to the tubes of the third pass positioned at the lower part of the boiler, where they are 
further  cooled  down  until  they  reach  condensing  temperature.  The  heat  obtained  by  the 
condensing  heat  exchanger  is  used  to  pre-heat  the  water  entering  the  boiler.  The  final 
temperature of the exhaust gas is 55

The unit is designed to function with liquid or gaseous fuel burner. 

In a conventional boiler, the water is heated through the heat of combustion, and the resulting 

flue gases are guided to the chimney. As a result, the energy contained in the flue gas is lost.

 

Condensing  technology  exploits  these  gases,  which  consist  to  a  large  extent  of  hot  water 

vapour. It extracts the flue gas heat and feeds the energy obtained into the heating circuit.

 

In order to extract this energy, water vapour must condense. It does this at a temperature of 
below  55°C.  The  condensing  boiler  cools  the  steam  through  a  specially  designed  heat 
exchanger. The energy gained is used to preheat the cold heating water. The hot water then 
passes  into  the  primary  heat  exchanger  where  it  is  heated  further  to  reach  the  desired 
temperature. During this process, small amounts of waste water occur which must be disposed 
of at the drainage. 

Condensing boilers must be connected to a plastic pipe for the flue gas.

 

 

 

 

 

Summary of Contents for ENERDENSE

Page 1: ...GAS LIQUID FUELED STEEL BOILER ENERDENSE INSTALLATION AND SERVICE MANUAL VERSION 2 1 UPDATE 12 04 2022...

Page 2: ...ng the burner 11 3 6 Mounting the control panel 12 3 7 Door adjustment 13 4 INSTALLATION 14 4 1 Hydraulic connections 14 4 2 Expansion vessel 14 4 3 Safety features 15 4 4 Filling the system 15 4 5 Co...

Page 3: ...e appliance unless you have contacted the company and an authorized service contractor Only original accessories and spare parts must be used to ensure correct and safe function Make sure you respect...

Page 4: ...h liquid or gaseous fuel The heat exchanger is made of special inox steel with high corrosion resistance which ensures optimal heat transfer from the exhaust gas to the water The function is based on...

Page 5: ...f the heating plant water is an important element for the performance of the system The water that enters the heating plant must be clean transparent and free from salts and chemical substances It mus...

Page 6: ...t efficiency 50 30o C 105 105 105 105 105 105 Heat efficiency 80 60o C 95 95 95 95 95 Maximum condensation production gas lit h 17 4 27 8 41 8 55 6 69 5 83 5 BOILER TYPE H B E D W F L L1 T1 T2 T3 T4 T...

Page 7: ...ete with the metal covers well packaged The loading and unloading of the boiler must be performed with a forklift or a crane A special hook is provided on the upper part of the boiler for lifting for...

Page 8: ...that two different openings are used for this purpose positioned on opposite walls and diagonally to ensure good air circulation The cross section of the openings must be minimum 1 12 of the total su...

Page 9: ...N For boilers up to 100 kW minimum 1 5 m For boilers bigger than 100 kW minimum 2 m Distance from the rear wall L Appropriate distance for maintenance access Minimum 0 6 m Distance from side walls M F...

Page 10: ...he condensate evacuation pipe through the filling hole The condensate drainage must comply with the following requirements Avoid of flue gas entering the drainage pipe It must be water tight and corre...

Page 11: ...neck of the burner must be deep enough in the boiler so that its edge reaches deeper than the plate that carries the tubes The burners with long injection neck are more proper for boilers made of stee...

Page 12: ...500 600 220 360 360 7 x M16 115 300 3 6 Mounting the control panel To mount the panel fasten the clips on the respective holes in the boilers cover as shown in the diagram Place the panel over the cl...

Page 13: ...ust horinzontally and vertically gently losen the nuts and move the hinge into to oval hole To adjust the depth tighten the nut You can also change the direction of the door by changing the hinge posi...

Page 14: ...hould be regulated according to its geometrical height from the point of its position up to the highest point of the installation If this height is lower than 8 m then the pressure is adjusted at 0 8...

Page 15: ...ional manometer should be installed on the cold water inlet to verify the cold pressure at the lowest point of the installation at a point close to the boiler The whole installation must remain under...

Page 16: ...pump 5 HUW pump 6 Y filter 7 Chemical filter 8 Automatic water fill valve 9 Filling line 10 Hot water boiler 11 Dual safety valve pressre temperature 12 Heating installation radiators 13 Heating inst...

Page 17: ...interrupts the electrical supply to all the devices The burner thermostat interrupts the burner function when the preset boiler temperature has been reached It is recommended that this temperature is...

Page 18: ...tat G Grounding Unscrew the control panel cover to have access to the connection terminals in the interior Connect the main electrical supply to the terminals 1 2 3 as indicated The burner is connecte...

Page 19: ...tch is set to OFF and the burner is stopped Make sure there is fuel in the fuel tank or gas supply Make sure all the connections guiding fuel to the burner are tight Turn ON the control panel Turn the...

Page 20: ...s burning CO2 max 10 12 maximum temperature of burned gases outlet 240 C Burning of heavy crude oil temperature of burned gases outlet 220 260 C soot rate 0 1 Bacharach The measurements are carried ou...

Page 21: ...erform a general maintenance and cleaning of the boiler after the heating season Check the doors and the sealing cord Make sure the contact with the boiler is air tight Check that the door is correctl...

Page 22: ...connect to electricity check replace the cables The boiler does not reach set temperature incorrect boiler start up incorrect burner regulation insufficient water in the system too big pump debit boil...

Page 23: ...RVICE AND MAINTEN THERMOSTAHL ROMANIA SISTEME TERMICE S R L DRUMUL OSIEI 57 59 sector 6 Bucharest 062395 Romania www thermostahl ro...

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