THERMOSTAHL ENERDENSE Installation And Service Manual Download Page 10

BOILER MOUNTING 

 

10 

 

3.3.

 

Chimney  

The appropriate chimney installation is very important for the boiler’s efficient 

and safe function!  

 The  chimney  must  be  made  of  a  material  which  is  corrosion  resistant  to  the 
condesate (plastic PP). 

The chimney must be positioned if possible in the interior of the building. It must be vertical, 
with  no  changes  in  the  direction.  The  cross-section  of  the  chimney  can  be  round  or 
rectangular. 

The  chimney  must  be  equipped  with  a  cleaning  door  at  its  base.  Also  cleaning  doors  are 
recommended where there are changes in direction. Tactical cleaning is recommended (every 
year) for efficient boiler function.  

Dimensioning and installation of the chimney must be made in conformity with the standards 
and regulations applicable to condensing boilers. 

 

3.4.

 

Condensate drainage 

During the boiler function a significant amount of condesate is produced. This 
must evacuated to a pipe connected to the drainage. On the drainage pipe it is 

obligatory to install a syphone and an initial filling hole, according to 

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source not found.

Before starting the boiler, pour a water inside the condensate evacuation pipe 
through the filling hole.  

The condensate drainage must comply with the following requirements: 

 

Avoid of flue gas entering the drainage pipe 

 

It must be water-tight  and correctly dimensioned in  order to avoid leakage  of condensate 
inside the boiler room 

 

The condensate evacuation must not be made directly to the exterior, during winter ice can 
be formed which will block the flow of the condensate 

 

The upper generatrix of the drainage pipe must not be at a level higher than the bottom of 
the chimney box 

 

The boiler must be positioned on a support according to the drawing. If this is not possible, 
the syphone should be buried underneath the floor level. 

 

It  is  mandatory  to  install  a  filling  hole  of  the  syphone  at  the  upper  level  of  the  drainage 
pipe, and it must be left free in case of drainage blockage. 

The  condensate  is  slightly  acidic.  It  is  recommended  that  the  condensate  drainage 
must be made of plastic materials, type PVC/PP which are not vulnerable to chemical 
corrosion.

  In  some  cases,  the  water 

  drainage  utility  supplier  may  demand  neutralizing  of 

the  condensate  before  eliminating  in  the  main  drainage.  These  regulations  should  be 
respected!  

 

*

 

Minimum syphone height according to standard   ** Minimum height according to over-pressure at max power 

Fig 3.

 

Condensate drainage 

Summary of Contents for ENERDENSE

Page 1: ...GAS LIQUID FUELED STEEL BOILER ENERDENSE INSTALLATION AND SERVICE MANUAL VERSION 2 1 UPDATE 12 04 2022...

Page 2: ...ng the burner 11 3 6 Mounting the control panel 12 3 7 Door adjustment 13 4 INSTALLATION 14 4 1 Hydraulic connections 14 4 2 Expansion vessel 14 4 3 Safety features 15 4 4 Filling the system 15 4 5 Co...

Page 3: ...e appliance unless you have contacted the company and an authorized service contractor Only original accessories and spare parts must be used to ensure correct and safe function Make sure you respect...

Page 4: ...h liquid or gaseous fuel The heat exchanger is made of special inox steel with high corrosion resistance which ensures optimal heat transfer from the exhaust gas to the water The function is based on...

Page 5: ...f the heating plant water is an important element for the performance of the system The water that enters the heating plant must be clean transparent and free from salts and chemical substances It mus...

Page 6: ...t efficiency 50 30o C 105 105 105 105 105 105 Heat efficiency 80 60o C 95 95 95 95 95 Maximum condensation production gas lit h 17 4 27 8 41 8 55 6 69 5 83 5 BOILER TYPE H B E D W F L L1 T1 T2 T3 T4 T...

Page 7: ...ete with the metal covers well packaged The loading and unloading of the boiler must be performed with a forklift or a crane A special hook is provided on the upper part of the boiler for lifting for...

Page 8: ...that two different openings are used for this purpose positioned on opposite walls and diagonally to ensure good air circulation The cross section of the openings must be minimum 1 12 of the total su...

Page 9: ...N For boilers up to 100 kW minimum 1 5 m For boilers bigger than 100 kW minimum 2 m Distance from the rear wall L Appropriate distance for maintenance access Minimum 0 6 m Distance from side walls M F...

Page 10: ...he condensate evacuation pipe through the filling hole The condensate drainage must comply with the following requirements Avoid of flue gas entering the drainage pipe It must be water tight and corre...

Page 11: ...neck of the burner must be deep enough in the boiler so that its edge reaches deeper than the plate that carries the tubes The burners with long injection neck are more proper for boilers made of stee...

Page 12: ...500 600 220 360 360 7 x M16 115 300 3 6 Mounting the control panel To mount the panel fasten the clips on the respective holes in the boilers cover as shown in the diagram Place the panel over the cl...

Page 13: ...ust horinzontally and vertically gently losen the nuts and move the hinge into to oval hole To adjust the depth tighten the nut You can also change the direction of the door by changing the hinge posi...

Page 14: ...hould be regulated according to its geometrical height from the point of its position up to the highest point of the installation If this height is lower than 8 m then the pressure is adjusted at 0 8...

Page 15: ...ional manometer should be installed on the cold water inlet to verify the cold pressure at the lowest point of the installation at a point close to the boiler The whole installation must remain under...

Page 16: ...pump 5 HUW pump 6 Y filter 7 Chemical filter 8 Automatic water fill valve 9 Filling line 10 Hot water boiler 11 Dual safety valve pressre temperature 12 Heating installation radiators 13 Heating inst...

Page 17: ...interrupts the electrical supply to all the devices The burner thermostat interrupts the burner function when the preset boiler temperature has been reached It is recommended that this temperature is...

Page 18: ...tat G Grounding Unscrew the control panel cover to have access to the connection terminals in the interior Connect the main electrical supply to the terminals 1 2 3 as indicated The burner is connecte...

Page 19: ...tch is set to OFF and the burner is stopped Make sure there is fuel in the fuel tank or gas supply Make sure all the connections guiding fuel to the burner are tight Turn ON the control panel Turn the...

Page 20: ...s burning CO2 max 10 12 maximum temperature of burned gases outlet 240 C Burning of heavy crude oil temperature of burned gases outlet 220 260 C soot rate 0 1 Bacharach The measurements are carried ou...

Page 21: ...erform a general maintenance and cleaning of the boiler after the heating season Check the doors and the sealing cord Make sure the contact with the boiler is air tight Check that the door is correctl...

Page 22: ...connect to electricity check replace the cables The boiler does not reach set temperature incorrect boiler start up incorrect burner regulation insufficient water in the system too big pump debit boil...

Page 23: ...RVICE AND MAINTEN THERMOSTAHL ROMANIA SISTEME TERMICE S R L DRUMUL OSIEI 57 59 sector 6 Bucharest 062395 Romania www thermostahl ro...

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