THERMOSTAHL ENERDENSE Installation And Service Manual Download Page 15

INSTALLATION 

 

15 

 

4.3.

 

Safety features 

The boiler  can be delivered as an optional  with a safety kit, which  shall be  connected to the 
corresponding safety connection pipe. The kit consists of a safety valve, an air relief valve and 
a thermomanometer.  

Additional safety equipment can be mounted on the outlet line, at a distance less than 1,5 m 
from the boiler.  

  

 

Fig 4.

 

Boiler safety kit 

 

 

4.4.

 

Filling the system 

After completing all the hydraulic connections, the circuit may be filled with water. After filling 
the system, open the radiators air valves to get rid of the air in the installation.  

Verify  that  the  installation  pressure  is  according  to  the  technical  feature  of  the  boiler.  The 
pressure must be verified through 

the boiler’s 

manometer. An additional manometer should be 

installed  on  the  cold  water  inlet  to  verify  the  cold  pressure,  at  the  lowest  point  of  the 
installation, at a point close to the boiler.  

The whole installation must remain under nominal pressure for at least 10 minutes. During this 
period,  check  that  all  the  connections  are  tight  and  there  are  no  water  leakages.  Make  sure 
that during this period no pressure drop appears.  

After firing the boiler, make sure the network functions properly at working temperature and 
pressure.  

The  hardness  of  the  mains  water  supply  affects  the  boiler’s  life  span.  It  is 

recommended to use a water softener if water hardness exceeds 15

o

f. 

Do not fill the system at the working pressure! When the boiler will be heated, 
the  water  pressure  will  raise.  Filling  pressure  must  be  at  least  1  bar  lower 

than working pressure!  

 

 

 

 

 

 

 

 

 

 

Boiler type 

Connection* 

ENDS 125 

½”

 

ENDS 200-600 

2

 

*Safety  kit  is  not  included.  Contact  the 
manufacturer for further information. 

 

Summary of Contents for ENERDENSE

Page 1: ...GAS LIQUID FUELED STEEL BOILER ENERDENSE INSTALLATION AND SERVICE MANUAL VERSION 2 1 UPDATE 12 04 2022...

Page 2: ...ng the burner 11 3 6 Mounting the control panel 12 3 7 Door adjustment 13 4 INSTALLATION 14 4 1 Hydraulic connections 14 4 2 Expansion vessel 14 4 3 Safety features 15 4 4 Filling the system 15 4 5 Co...

Page 3: ...e appliance unless you have contacted the company and an authorized service contractor Only original accessories and spare parts must be used to ensure correct and safe function Make sure you respect...

Page 4: ...h liquid or gaseous fuel The heat exchanger is made of special inox steel with high corrosion resistance which ensures optimal heat transfer from the exhaust gas to the water The function is based on...

Page 5: ...f the heating plant water is an important element for the performance of the system The water that enters the heating plant must be clean transparent and free from salts and chemical substances It mus...

Page 6: ...t efficiency 50 30o C 105 105 105 105 105 105 Heat efficiency 80 60o C 95 95 95 95 95 Maximum condensation production gas lit h 17 4 27 8 41 8 55 6 69 5 83 5 BOILER TYPE H B E D W F L L1 T1 T2 T3 T4 T...

Page 7: ...ete with the metal covers well packaged The loading and unloading of the boiler must be performed with a forklift or a crane A special hook is provided on the upper part of the boiler for lifting for...

Page 8: ...that two different openings are used for this purpose positioned on opposite walls and diagonally to ensure good air circulation The cross section of the openings must be minimum 1 12 of the total su...

Page 9: ...N For boilers up to 100 kW minimum 1 5 m For boilers bigger than 100 kW minimum 2 m Distance from the rear wall L Appropriate distance for maintenance access Minimum 0 6 m Distance from side walls M F...

Page 10: ...he condensate evacuation pipe through the filling hole The condensate drainage must comply with the following requirements Avoid of flue gas entering the drainage pipe It must be water tight and corre...

Page 11: ...neck of the burner must be deep enough in the boiler so that its edge reaches deeper than the plate that carries the tubes The burners with long injection neck are more proper for boilers made of stee...

Page 12: ...500 600 220 360 360 7 x M16 115 300 3 6 Mounting the control panel To mount the panel fasten the clips on the respective holes in the boilers cover as shown in the diagram Place the panel over the cl...

Page 13: ...ust horinzontally and vertically gently losen the nuts and move the hinge into to oval hole To adjust the depth tighten the nut You can also change the direction of the door by changing the hinge posi...

Page 14: ...hould be regulated according to its geometrical height from the point of its position up to the highest point of the installation If this height is lower than 8 m then the pressure is adjusted at 0 8...

Page 15: ...ional manometer should be installed on the cold water inlet to verify the cold pressure at the lowest point of the installation at a point close to the boiler The whole installation must remain under...

Page 16: ...pump 5 HUW pump 6 Y filter 7 Chemical filter 8 Automatic water fill valve 9 Filling line 10 Hot water boiler 11 Dual safety valve pressre temperature 12 Heating installation radiators 13 Heating inst...

Page 17: ...interrupts the electrical supply to all the devices The burner thermostat interrupts the burner function when the preset boiler temperature has been reached It is recommended that this temperature is...

Page 18: ...tat G Grounding Unscrew the control panel cover to have access to the connection terminals in the interior Connect the main electrical supply to the terminals 1 2 3 as indicated The burner is connecte...

Page 19: ...tch is set to OFF and the burner is stopped Make sure there is fuel in the fuel tank or gas supply Make sure all the connections guiding fuel to the burner are tight Turn ON the control panel Turn the...

Page 20: ...s burning CO2 max 10 12 maximum temperature of burned gases outlet 240 C Burning of heavy crude oil temperature of burned gases outlet 220 260 C soot rate 0 1 Bacharach The measurements are carried ou...

Page 21: ...erform a general maintenance and cleaning of the boiler after the heating season Check the doors and the sealing cord Make sure the contact with the boiler is air tight Check that the door is correctl...

Page 22: ...connect to electricity check replace the cables The boiler does not reach set temperature incorrect boiler start up incorrect burner regulation insufficient water in the system too big pump debit boil...

Page 23: ...RVICE AND MAINTEN THERMOSTAHL ROMANIA SISTEME TERMICE S R L DRUMUL OSIEI 57 59 sector 6 Bucharest 062395 Romania www thermostahl ro...

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