THERMOSTAHL ENERDENSE Installation And Service Manual Download Page 21

SERVICE AND MAINTENANCE 

 

21 

 

7.

 

SERVICE AND MAINTENANCE 

7.1.

 

Cleaning the boiler 

The boiler should be maintained and cleaned once a year. To clean the boiler follow the next 
steps: 

 

Switch off the main switch in the boiler panel. 

 

Disconnect the burner (if necessary). 

 

Open the boiler door. 

 

Remove the turbinators from the fire tubes. 

 

Clean the fire chamber and the fire tubes by using a proper brush. 

 

Clean the turbinators. 

 

Assemble the pieces again and close the door. 

 

Connect the burner again (if you had disconnected it). 

  The boiler function must be stopped before cleaning! Make sure all the devices 
are  stopped,  and  the  boiler  has  cooled  down.  It  is  strictly  prohibited  to  clean 

the boiler while in function! 

If  a  chemical  wash  is  performed  to  clean  the  boiler,  special  fluids  that  do  not  damage  INOX 
steel must be used. 

The following fluids are forbidden for chemical wash: 

 

Hidrochior acid up to 0,1% concentration 

 

Solution that contain MCL 

 

Clorid (MgCl

2

, NaCl 0,01-1%, CuCl up to 1%, CaCl

2

 from 5% until saturation, KCl)  

 

Any fluid which may produce alkaline or phosphorus residuals.  

In order to choose the correct fluid, ensure that: 

 

It is compatible with INOX steel 

 

It eliminates slag, chalk and dirty water deposits 

 

It is easily removed with water from the system 

 

It does not produce corrosive fumes 
 

7.2.

 

Maintenance after long stop 

It is necessary to perform a general maintenance and cleaning of  the boiler after the heating 
season.  Check  the  doors  and  the  sealing  cord.  Make  sure  the  contact  with  the  boiler  is  air-
tight. Check that the door is correctly regulated and closes tight. It is recommended that you 
clean  the  chimney  box  of  the  boiler  and  the  chimney  pipes  at  least  once  a  year,  in  order  to 
assure efficient and safe function of the boiler.  

After  long  stop  of  the  boiler,  before  you  put  in  function  you  need  to  perform  the  following 
checks: 

 

Check  the  condition  of  the  electric  cables  and  the  sensors.  Make  sure  they  are  not 
damaged.  Check  that  the  thermometer  indicates  the  correct  temperature  and  all  the 
thermostats function properly. Make sure the bulbs are properly positioned in the case.   

 

Make a general check of the chimney and make sure it is clean and free of obstacles.  

 

Verify the pressure in the heating network and the boiler.  

 

Check  that  all  the  valves  are  working  properly.  Replace  them  if  necessary.  Pay  special 
attention so that all the safety equipment of the boiler functions properly!  

 

Make sure all the ball valves of the boiler and other relative equipment are open. 

 

Check the function of the pumps. They might be blocked after long stop.  

 

Check  that  there  have  been  no  modifications  to  the  installation  and  the  boiler  room 
(ventilation openings, chimney and doors). 

 

Check the burner function and clean from dust.  

 

Do  not  empty  the  water  of  the  boiler  and  the  heating  installation  after  the 
heating season! It will corrupt all the installation and especially the boiler. 

Summary of Contents for ENERDENSE

Page 1: ...GAS LIQUID FUELED STEEL BOILER ENERDENSE INSTALLATION AND SERVICE MANUAL VERSION 2 1 UPDATE 12 04 2022...

Page 2: ...ng the burner 11 3 6 Mounting the control panel 12 3 7 Door adjustment 13 4 INSTALLATION 14 4 1 Hydraulic connections 14 4 2 Expansion vessel 14 4 3 Safety features 15 4 4 Filling the system 15 4 5 Co...

Page 3: ...e appliance unless you have contacted the company and an authorized service contractor Only original accessories and spare parts must be used to ensure correct and safe function Make sure you respect...

Page 4: ...h liquid or gaseous fuel The heat exchanger is made of special inox steel with high corrosion resistance which ensures optimal heat transfer from the exhaust gas to the water The function is based on...

Page 5: ...f the heating plant water is an important element for the performance of the system The water that enters the heating plant must be clean transparent and free from salts and chemical substances It mus...

Page 6: ...t efficiency 50 30o C 105 105 105 105 105 105 Heat efficiency 80 60o C 95 95 95 95 95 Maximum condensation production gas lit h 17 4 27 8 41 8 55 6 69 5 83 5 BOILER TYPE H B E D W F L L1 T1 T2 T3 T4 T...

Page 7: ...ete with the metal covers well packaged The loading and unloading of the boiler must be performed with a forklift or a crane A special hook is provided on the upper part of the boiler for lifting for...

Page 8: ...that two different openings are used for this purpose positioned on opposite walls and diagonally to ensure good air circulation The cross section of the openings must be minimum 1 12 of the total su...

Page 9: ...N For boilers up to 100 kW minimum 1 5 m For boilers bigger than 100 kW minimum 2 m Distance from the rear wall L Appropriate distance for maintenance access Minimum 0 6 m Distance from side walls M F...

Page 10: ...he condensate evacuation pipe through the filling hole The condensate drainage must comply with the following requirements Avoid of flue gas entering the drainage pipe It must be water tight and corre...

Page 11: ...neck of the burner must be deep enough in the boiler so that its edge reaches deeper than the plate that carries the tubes The burners with long injection neck are more proper for boilers made of stee...

Page 12: ...500 600 220 360 360 7 x M16 115 300 3 6 Mounting the control panel To mount the panel fasten the clips on the respective holes in the boilers cover as shown in the diagram Place the panel over the cl...

Page 13: ...ust horinzontally and vertically gently losen the nuts and move the hinge into to oval hole To adjust the depth tighten the nut You can also change the direction of the door by changing the hinge posi...

Page 14: ...hould be regulated according to its geometrical height from the point of its position up to the highest point of the installation If this height is lower than 8 m then the pressure is adjusted at 0 8...

Page 15: ...ional manometer should be installed on the cold water inlet to verify the cold pressure at the lowest point of the installation at a point close to the boiler The whole installation must remain under...

Page 16: ...pump 5 HUW pump 6 Y filter 7 Chemical filter 8 Automatic water fill valve 9 Filling line 10 Hot water boiler 11 Dual safety valve pressre temperature 12 Heating installation radiators 13 Heating inst...

Page 17: ...interrupts the electrical supply to all the devices The burner thermostat interrupts the burner function when the preset boiler temperature has been reached It is recommended that this temperature is...

Page 18: ...tat G Grounding Unscrew the control panel cover to have access to the connection terminals in the interior Connect the main electrical supply to the terminals 1 2 3 as indicated The burner is connecte...

Page 19: ...tch is set to OFF and the burner is stopped Make sure there is fuel in the fuel tank or gas supply Make sure all the connections guiding fuel to the burner are tight Turn ON the control panel Turn the...

Page 20: ...s burning CO2 max 10 12 maximum temperature of burned gases outlet 240 C Burning of heavy crude oil temperature of burned gases outlet 220 260 C soot rate 0 1 Bacharach The measurements are carried ou...

Page 21: ...erform a general maintenance and cleaning of the boiler after the heating season Check the doors and the sealing cord Make sure the contact with the boiler is air tight Check that the door is correctl...

Page 22: ...connect to electricity check replace the cables The boiler does not reach set temperature incorrect boiler start up incorrect burner regulation insufficient water in the system too big pump debit boil...

Page 23: ...RVICE AND MAINTEN THERMOSTAHL ROMANIA SISTEME TERMICE S R L DRUMUL OSIEI 57 59 sector 6 Bucharest 062395 Romania www thermostahl ro...

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