THERMOSTAHL ENERDENSE Installation And Service Manual Download Page 11

BOILER MOUNTING 

 

11 

 

3.5.

 

Mounting the burner 

The ENDS boilers are  overpressure boilers and it is necessary to take into account the static 
pressure  of  counter-pressure  in  the  combustion  chamber  to  select  the  proper  burner.  The 
burner must be selected according to the furnace power and the counterpressure. Always refer 
to the burner manufacturer technical datasheet. The selected burner must be according to EN 
267 for liquid fuel, and EN 676 for gas, and in conformity with the CE directive 2009/142/EEC.  

The part of the fuel pipes, which are connected to the burner must have sufficient length and 
must be flexible, in order to allow the opening of the boiler door. 

The gap around the boiler flange is filled by fireproof ceramic material. The supply of fuel must 
be adjusted at the nominal power of the boiler, by selection of the appropriate atomizer. 

For the mounting of the burner on the boiler, you must take care of the following: 

 

The burner must be well fixed on the special flange of the boiler. The four screws must be 
fastened well, so that the burner is not loose on the boiler. 

 

The  sealing  flange  of  the  burner  ensures  insulation  from  combustion  gas  leaks.  Take  care 
that it does not break. 

 

The injection neck of the burner must be deep enough in the boiler, so that its edge reaches 
deeper than the plate that carries the tubes. The burners with long injection neck are more 
proper for boilers made of steel. 

 

The burner must be positioned horizontally and parallel to the combustion chamber. 

 

The  position  of  the  burner  must  be  correctly  aligned  in  connection  with  the  center  of  the 
combustion chamber. In this way a uniform flame is developed and a better distribution of 
the thermal load is ensured. 

 

The door must fit well on the sealing cord in order not to have combustion gas leaks. 

 

The  space  between  the  injection  neck  of  the  burner  and  the  door  of  the  boiler  must  be 
insulated with fireproof material. 

 

The fireproof material of the door of the boiler must be replaced with new material, if it gets 
damaged during the use. 

The  burner  neck  must  penetrate  inside  the  combustion  chamber  in  a  way  that 

the entire heat exchange surface of the fire chamber is performed uniformly by the 
exhaust gas. If the neck of the burner is of very small size, the flame goes directly to 
the  fire  tubes,  a  fact  that  results  in  excessive  increase  of  the  thermal  strain  of  the 
boiler. 

 

 

 

 

 

 

 

 

 

 

 

Legend 

1. 

Burner 

2. 

Burner mounting flange 

3. 

Door insulation with fire proof material 

4. 

Insulation  around  the  injection  neck  of  the 
burner 

5. 

Boiler door 

6. 

Ceramic insulation flange 

7. 

Sealing cord 

8. 

Burner injection neck 

9. 

Tube 

10.  Boiler front plate 

Summary of Contents for ENERDENSE

Page 1: ...GAS LIQUID FUELED STEEL BOILER ENERDENSE INSTALLATION AND SERVICE MANUAL VERSION 2 1 UPDATE 12 04 2022...

Page 2: ...ng the burner 11 3 6 Mounting the control panel 12 3 7 Door adjustment 13 4 INSTALLATION 14 4 1 Hydraulic connections 14 4 2 Expansion vessel 14 4 3 Safety features 15 4 4 Filling the system 15 4 5 Co...

Page 3: ...e appliance unless you have contacted the company and an authorized service contractor Only original accessories and spare parts must be used to ensure correct and safe function Make sure you respect...

Page 4: ...h liquid or gaseous fuel The heat exchanger is made of special inox steel with high corrosion resistance which ensures optimal heat transfer from the exhaust gas to the water The function is based on...

Page 5: ...f the heating plant water is an important element for the performance of the system The water that enters the heating plant must be clean transparent and free from salts and chemical substances It mus...

Page 6: ...t efficiency 50 30o C 105 105 105 105 105 105 Heat efficiency 80 60o C 95 95 95 95 95 Maximum condensation production gas lit h 17 4 27 8 41 8 55 6 69 5 83 5 BOILER TYPE H B E D W F L L1 T1 T2 T3 T4 T...

Page 7: ...ete with the metal covers well packaged The loading and unloading of the boiler must be performed with a forklift or a crane A special hook is provided on the upper part of the boiler for lifting for...

Page 8: ...that two different openings are used for this purpose positioned on opposite walls and diagonally to ensure good air circulation The cross section of the openings must be minimum 1 12 of the total su...

Page 9: ...N For boilers up to 100 kW minimum 1 5 m For boilers bigger than 100 kW minimum 2 m Distance from the rear wall L Appropriate distance for maintenance access Minimum 0 6 m Distance from side walls M F...

Page 10: ...he condensate evacuation pipe through the filling hole The condensate drainage must comply with the following requirements Avoid of flue gas entering the drainage pipe It must be water tight and corre...

Page 11: ...neck of the burner must be deep enough in the boiler so that its edge reaches deeper than the plate that carries the tubes The burners with long injection neck are more proper for boilers made of stee...

Page 12: ...500 600 220 360 360 7 x M16 115 300 3 6 Mounting the control panel To mount the panel fasten the clips on the respective holes in the boilers cover as shown in the diagram Place the panel over the cl...

Page 13: ...ust horinzontally and vertically gently losen the nuts and move the hinge into to oval hole To adjust the depth tighten the nut You can also change the direction of the door by changing the hinge posi...

Page 14: ...hould be regulated according to its geometrical height from the point of its position up to the highest point of the installation If this height is lower than 8 m then the pressure is adjusted at 0 8...

Page 15: ...ional manometer should be installed on the cold water inlet to verify the cold pressure at the lowest point of the installation at a point close to the boiler The whole installation must remain under...

Page 16: ...pump 5 HUW pump 6 Y filter 7 Chemical filter 8 Automatic water fill valve 9 Filling line 10 Hot water boiler 11 Dual safety valve pressre temperature 12 Heating installation radiators 13 Heating inst...

Page 17: ...interrupts the electrical supply to all the devices The burner thermostat interrupts the burner function when the preset boiler temperature has been reached It is recommended that this temperature is...

Page 18: ...tat G Grounding Unscrew the control panel cover to have access to the connection terminals in the interior Connect the main electrical supply to the terminals 1 2 3 as indicated The burner is connecte...

Page 19: ...tch is set to OFF and the burner is stopped Make sure there is fuel in the fuel tank or gas supply Make sure all the connections guiding fuel to the burner are tight Turn ON the control panel Turn the...

Page 20: ...s burning CO2 max 10 12 maximum temperature of burned gases outlet 240 C Burning of heavy crude oil temperature of burned gases outlet 220 260 C soot rate 0 1 Bacharach The measurements are carried ou...

Page 21: ...erform a general maintenance and cleaning of the boiler after the heating season Check the doors and the sealing cord Make sure the contact with the boiler is air tight Check that the door is correctl...

Page 22: ...connect to electricity check replace the cables The boiler does not reach set temperature incorrect boiler start up incorrect burner regulation insufficient water in the system too big pump debit boil...

Page 23: ...RVICE AND MAINTEN THERMOSTAHL ROMANIA SISTEME TERMICE S R L DRUMUL OSIEI 57 59 sector 6 Bucharest 062395 Romania www thermostahl ro...

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