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9901098-2-2 

 

Page | 17  

 

 

 

 

18.1 Every week 

 

 
Turn off the air curtain to prevent dust entry, then clean the face of the air inlet grille and air filter 
inside the grille using a vacuum cleaner with an extension tube and brush. 
 

18.2  Every 3 months 

 

 
Clean and inspect the inside of the air curtain as follows: 
 

Step 1 

Open the hinged inlet grille using a flat headed screwdriver to release the quarter turn  

 

fasteners (see Fig 6, Section 7.3). 

 

Step 2

 

Clean and remove any build-up of dust and dirt within the air-curtain (inlet/outlet grilles,  

 

fan impellers, housings and motors) using a vacuum cleaner and soft brush. 

 

Step 3 

Check within the unit to ensure all electrical connections and crimped terminals are tight. 

 

Step 4 

On electric heated air curtains, remove the fan deck(s) as follows to inspect electric  

 

heaters, electrical wiring and connections and to remove dust, dirt and debris: 

 

 

Unclip the fan motor electrical connector. 

 

Unfasten 4 x M6 nuts/bolts on each fan deck. 

 

Unfasten M4 screws at bottom edge of fan deck. 

 

Carefully lift the fan deck away from the air curtain. 

 
Refit fan deck(s) and close the hinged air inlet grille after servicing. Reconnect electrical supply and 
test to ensure correct operation (see Section 15: Commissioning). 

 

18.  SERVICE & MAINTENANCE 

NOTE: 

Weekly maintenance can be carried out by the Cleaner or Janitor from floor level. 

NOTE:

 Build-up of dirt on fan impellers can cause vibration, noise and excessive wear on the 

motor bearings.  

WARNING:

 Failure to adequately maintain the unit and provide a suitable cleaning schedule will 

result in performance degradation, reduction in life expectancy of the air-curtain and possible 
overheating and fire risk with electric heated units 

WARNING:

 Before servicing, isolate and disconnect the air curtain from the power source.  

WARNING:

 The following servicing, maintenance must be carried out by a competent electrician or 

a Thermoscreens appointed technician.

 

Summary of Contents for HX1000AR

Page 1: ...9901098 2 2 Page 1 AIR CURTAIN HX RECESSED RANGE INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS N America English...

Page 2: ...E SYSTEM 15 16 SIGN OFF 15 17 FAULT CONDITIONS 16 18 SERVICE MAINTENANCE 17 19 WARRANTY 18 APPENDIX 1 DIMENSIONS OF HX RECESSED AIR CURTAIN 19 APPENDIX 2A WIRING DIAGRAM HX1000ER 208V 20 APPENDIX 2B W...

Page 3: ...rs and controls A 25mm 1in size cable gland or conduit connector should be used for the Electrical Supply into the air curtain The air curtain must be grounded Air Curtain Model Electrical Supply V ph...

Page 4: ...o be recess mounted inside a building and located horizontally over a doorway They must not be installed on the outside of a building Please complete the following details for your reference Date of P...

Page 5: ...tdoor Air Sensor Optional Available for weather compensation control The following tools are required for installation Flat head screwdrivers Phillips head screwdrivers 10mm wrench Adjustable wrench E...

Page 6: ...p 1 Cut an aperture in the ceiling to the dimensions in Appendix 1 Cut notches if necessary to clear screws in the air curtain casing Step 2 Fix M10 3 8 UNC threaded rods not supplied through the 2 ho...

Page 7: ...ctly as shown in the diagram in Appendix 1 For the design of the water pipework system and pump water flow rates and pressure drops for maximum heat output of the air curtain are given in the table be...

Page 8: ...nd attach it to the bottom of the air curtain casing using the Philips head screws supplied Start with the screws shown in Fig 7 and then fit the two at each end of the discharge grille Step 3 If fitt...

Page 9: ...he back case and secure back case to switch box using 2 x mounting screws not supplied see Fig 11 Step 3 Connect the RJ plug to the RJ socket on the PCB Step 4 Refit the front case On the back of the...

Page 10: ...or Switch Control After 30s the heating is disabled and the fan goes to low speed Unit operates normally in MANUAL Mode or AUTO Mode from the Remote Control ON Door Open Normal Control Door Closed Hea...

Page 11: ...ree contacts supplied by the installer to a north facing wall Use a 2 core cable to connect the outdoor air thermostat to 2 way terminal IN1 on the Ecopower PCB see Fig 10 On the Ecopower PCB set DIP...

Page 12: ...d Thermostat master For master slave installations Only the air sensor thermistor in the thermostat master air curtain will be used for measuring air temperature Set DIP switch 1 to ON in the air curt...

Page 13: ...When remote controller is set to automatic the outdoor air temperature determines the heat output as follows Less than 10 C 50 F full heat operates Between 10 C 50 F and 15 C 60 F half heat operates...

Page 14: ...54 HX1500 52 HX2000 54 1120 660 1540 905 2165 1275 LOW red wire 3 2 4 7ft 10in HX1000 50 HX1500 49 HX2000 50 925 545 1290 760 1815 1070 4 1 9 6ft 3in HX1000 47 HX1500 46 HX2000 47 730 430 965 570 144...

Page 15: ...scale shows the level selected Automatic mode Heat output is controlled automatically according to Room air temperature Incoming air temperature or External air temperature This is dependent on the se...

Page 16: ...air curtain be given adequate instruction and supervision by a person responsible for their safety Children and those with reduced physical sensory or mental capabilities should not operate the air cu...

Page 17: ...ill flash green 17 2 Fuses In the event of an electrical fault internal electrical fuses may operate There are two internal fuses located on the motherboard inside the air curtain Fuse 6 3A T supplies...

Page 18: ...t dirt and debris Unclip the fan motor electrical connector Unfasten 4 x M6 nuts bolts on each fan deck Unfasten M4 screws at bottom edge of fan deck Carefully lift the fan deck away from the air curt...

Page 19: ...n in compiling these instructions to ensure they are correct Thermoscreens Canada disclaims all liability for damage resulting from any inaccuracies and or deficiencies in this documentation Thermoscr...

Page 20: ...1m unit 5 for 1 5m 2m units Use all drop rod holes B C 200 7 9 Rp in BSPP LPHW connections E Effective Width of Airstream Entry points for electrical supply and controls mm inch 2235 88 0 1185 46 7 72...

Page 21: ...ite Red Yellow Black REMOTE CONTROL To Slave Air Curtain M a s t e r S l a v e C a b l e Red 85 C H11 Auto Thermal Trip F1 6 3A T F2 100mA F Link TERMINAL BLOCK L1 L2 L3 L1 L2 L3 208V 3ph 60Hz E E F3...

Page 22: ...S la v e C a b l e Red 85 C H11 Auto Thermal Trip F1 6 3A T F2 100mA F Link F3 F4 F3 F4 6 3A T External Air Sensor TERMINAL BLOCK L1 L2 L3 L1 L2 L3 208V 3ph 60Hz E E Fan Motor 1 Red Black Blue A1 A2 1...

Page 23: ...3 K8 K3 K4 K6 K7 K9 Neutral K10 HEALTHY J3 J2 F1 F2 INHIBIT LED 1 ECOPOWER CONTROLLER CVR 1008 Black Black Blue Red White Fan Motor 1 Fan Motor 2 First Stage Heating bottom elements Second Stage Heat...

Page 24: ...ral K10 HEALTHY J3 J2 F1 F2 INHIBIT LED 1 ECOPOWER CONTROLLER CVR 1008 White Red Yellow Black Fan Motor 1 CONTACTOR 230V AC Coil A1 A2 13NO 14NO 1 2 3 4 5 6 K1 CONTACTOR 230V AC Coil A1 A2 13NO 14NO 1...

Page 25: ...White Red Yellow Black Red 85 C H11 Auto Thermal Trip x2 F1 6 3A T F2 100mA F Link Fan Motor s star point connection 1st Stage 2 5mm Black tri rated cables 2nd Stage 2 5mm Grey tri rated cables First...

Page 26: ...OLLER CVR 1008 Black Blue Red White White Red Yellow Black Fan Motor 1 Fan Motor 2 CONTACTOR 230V AC Coil A1 A2 13NO 14NO 1 2 3 4 5 6 K1 CONTACTOR 230V AC Coil A1 A2 13NO 14NO 1 2 3 4 5 6 K2 Red Black...

Page 27: ...Motor 2 Fan Motor 1 Live 1 K2 K1 Live 2 K5 Live 3 K8 K3 K4 K6 K7 K9 Neutral K10 HEALTHY J3 J2 F1 F2 INHIBIT LED 1 ECOPOWER CONTROLLER CVR 1008 Black Blue Red White Black Blue Red White F3 F3 F4 6 3A T...

Page 28: ...High speed Medium speed Low speed Neutral Fan Motor 2 Fan Motor 1 Live 1 K2 K1 Live 2 K5 Live 3 K8 K3 K4 K6 K7 K9 Neutral K10 HEALTHY J3 J2 F1 F2 INHIBIT LED 1 ECOPOWER CONTROLLER CVR 1008 Brown Blue...

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