Thermo Scientific Orion 2295 User Manual Download

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Installation Environmental Considerations

Orion 2295 Phosphate Analyzer

Thermo Scientific

Section

Table 2: Main terminal strip

pin assignments

Terminal

Number

Designation

Function

in1

Digital input 1 Live (Level sensor 1 live)

GnD

Digital input 1 ground (Level sensor 1 ground)

in2

Digital input 2 live (Level sensor 2 live)

GnD

Digital input 2 ground (Level sensor 2 ground)

in3

Digital input 3 live (Level sensor 3 live)

GnD

Digital input 3 ground (Level sensor 3 ground)

in4

Digital input 4 live (Level sensor 4 live)

GnD

Digital input 4 ground (Level sensor 4 ground)

in5

Digital input 5 live (Level sensor 5 live)

GnD

Digital input 5 ground (Level sensor 5 ground)

in6

Digital input 6 live (External 1 control)

rTn

Digital input 6 return (External 1 control return)

in7

Digital input 7 live (External 2 control)

rTn

Digital input 7 return (External 2 control return)

+24 V

24 V DC live (limited to 20 mA source)

GnD

24 V DC ground

Earth Ground

System earth ground

GnD

Analog output 1 ground

OUT1

Analog output 1 (900 Ohms Max)

Earth Ground

System earth ground

GnD

Analog output 2 ground

OUT2

Analog output 2 (900 Ohms max)

nC1

Normally closed contact relay 1

nO1

Normally open contact relay 1

Common contact relay 1

nC2

Normally closed contact relay 2

nO2

Normally open contact relay 2

Common contact relay 2

nC3

Normally closed contact relay 3

nO3

Normally open contact relay 3

Common contact relay 3

nC4

Normally closed contact relay 4

nO4

Normally open contact relay 4

Common contact relay 4

Summary of Contents for Orion 2295

Page 1: ...User Manual Thermo Scientific Orion 2295 Phosphate Analyzer UM 272012 001 Revision B April 2017 ...

Page 2: ...ive for details No part of this publication may be reproduced transmitted transcribed stored in a retrieval system or translated into any language or any computer language in any form or by any third party without the prior written permission of Thermo Fisher Scientific Disclaimer Thermo Fisher Scientific does not accept any responsibility for any damage caused to its products by unauthorized pers...

Page 3: ...nmental Considerations 12 Mounting the Instrument 12 Plumbing Connections 14 Installing Peristaltic Pump Head Tubing 15 Installing the Reagent 16 Connecting Power to the Analyzer 16 Analog Outputs Connections 18 Alarm Connections 18 Inputs Signal Connections 21 Communication Signal Connections 21 Section 4 Startup and Operation 22 Executing a Manual Calibration 23 In Auto Calibration Mode 23 Placi...

Page 4: ...libration 33 Theory of Measurement 34 Mode of Measurement 34 Auto Restart Mode 35 Manual Restart Mode 35 Measurement Cycle 36 Cell Wash 36 Sample Capture 36 Optics Testing 37 Checking Reaction Temperature 37 Blank Measurement 38 Add Reagent 38 Collect Data 39 Post Wash 39 Measurement Data 40 Printing Results 40 Section 7 Menu Overview 41 Setup Menu 41 Measurement Menu 43 View Data and Alarms Menu ...

Page 5: ...e Sample Flow Chamber 61 Stand By Mode and Extended Shutdown 62 Section 10 Standby and On Demand Modes 66 Overview 66 Factory Setup Recommendations When Operating In ON DEMAND Mode 68 Section 11 Customer Services 69 Notice of Compliance 69 Warranty Information 70 Warranty Shipments Returns Adjustments 71 Consumables 71 Assistance 71 ...

Page 6: ... on the instrument These warnings identify areas of potential hazard which could result in personal injury or loss of life To ensure that the protection provided by this equipment is not impaired do not use or install this equipment in any manner other than that which is specified in this manual Do not use this product for any purpose other than described in this manual Disconnect power before ser...

Page 7: ...ked area can be hot and should not be touched without care EARTH Ground This symbol when noted on the product identifies the location of the connection for Protective Earth ground NOTE Indicates important information that requires special attention General Display Graphic LCD 120 mm x 92 mm 4 7 in x 3 6 in Enclosure Fluidics IP 65 NEMA 4X Electronics IP 52 NEMA 12 rated for indoor installation Dim...

Page 8: ...h 250 VAC 2 A resistive contact ratings Outputs Each relay may be configured separately to a list of programmable alarm functions Inputs Two isolated analog outputs 0 4 20 mA max load 900 ohms Environmental Storage temperature range 5 to 45 C 41 to 113 F Operating temperature range 5 to 45 C 41 to 113 F Relative humidity 90 at 40 C 104 F non condensing Altitude Up to 2000 m Sample Requirements Inl...

Page 9: ...r uses the colorimetric detection method that relies on specific reagents that are added to the sample to produce a reacted color compound The intensity of the color determines the concentration in reference to a known reacted standard The colored compound absorbs energy at a specific wavelength in accordance with the Beer Lambert Law The instrument uses Light Emitting Diodes LEDs that emit light ...

Page 10: ...rm the following instrument startup procedure 1 Power on instrument 2 To allow longer lifetime of unit the pump head tubing are not fully engaged when the unit is shipped Refer to Plumbing Connections section a Reset tubes in pumps heads Note This step must be repeated for all pump heads i Remove tape ii Slide tube retainer into place along keyway iii Install tubing cover by squeezing both sides a...

Page 11: ...Orion 2295 Phosphate Process Analyzer Operation refer to Section 4 Additional details can be found in the following sections Section 4 Instrument Operation Section 5 Analyzer Hardware Configuration and Calibration Section 6 Calibration of the Instrument for Measurement Analysis Section 7 Menu Overview Section 8 Terms Definition Section 9 Maintenance Schedule Figure 1 Reagent bottle numbers in prop...

Page 12: ...he optics or bacterial fungal growth The analyzer brings colorimetric laboratory precision to the real world of unattended process analyzing It is designed for long life under continuous rigorous use The Orion 2200 series analyzers are designed for accommodating several applications Each application requires a specific configuration in hardware and software that is set at the factory The product a...

Page 13: ... 2 CURSOR indicates current selection 3 APPLICATION NAME FIELD shows instrument name tag 4 TIME FIELD shows present time 5 DISPLAY FIELD shows menus measurements 6 INFO field shows information instructions to navigate 7 USER field shows current user name 8 MODE field shows whether the instrument is working in Auto Manual or Run mode 9 STATUS field shows current working status of the instrument 10 ...

Page 14: ...easurement mode the instrument displays current and previous readings units date and time The measurement results can be displayed as large size fonts or normal size fonts F1 key will toggle between large and normal fonts Escape Cancel Back Cursor Logged out Locked Logged in Scroll Up Scroll Down Print Delete Scroll Left Scroll right Accept Reject NOTE The analyzer may be shipped with a translucen...

Page 15: ...K N C STANDARD FRONT N O RGT RGT STD REAGENT STANDARD SMP SAMPLE DANGER Handling chemical samples standards and reagents can be dangerous Review the necessary Material Safety Data Sheets and become familiar with all safety procedures before handling any chemicals CAUTION REAGENT BOTTLES MUST BE KEPT TIGHTLY CLOSED Observe all health and safety procedures for handling chemicals Wash any spillage wi...

Page 16: ... proper operation Ensure that the reagents are correctly installed the analyzer tubing is correctly routed in the pumps and that the analyzer drain tube is connected to an atmospheric drain All of the reagents and standard vent tubes need to exhaust to the outside of the enclosure to minimize the trapping of any vapors inside the enclosure 1 Connect sample to the analyzer and ensure that it is flo...

Page 17: ...ocks sheltered from direct sunlight and shielded from dripping water Power should be instrument grade with over voltage protection and a provision for disconnecting power Mounting the Instrument The instrument case is designed for wall or panel mounting Use four 10 screws or equivalent for proper support Refer to Figure 3 and Figure 4 for dimensions in mm and inches Make sure that the wall that yo...

Page 18: ...BE KEPT TIGHTLY CLOSED Observe all health and safety procedures for handling chemicals Wash any spillage with Distilled water Allow enclosure to vent any trapped fumes before setvicing Air purge of enclosure is recommended EMPTY ALL REAGENTS BEFORE SHUTTING UNIT DOWN SAMPLE CHAMBER SAMPLE BACK N C STANDARD FRONT N O RGT RGT STD REAGENT STANDARD SAMPLE SAMPLE IN SAMPLE RETURN FLOW DIRECTION FILTERE...

Page 19: ... recommended that you install an external sample shut off valve to allow control while accessing or service to the sample chamber 2 Air purging of upper and lower enclosures is recommended 3 Each analyzer MUST have its own drain tube vented to atmosphere 4 The installation of a power circuit breaker is highly recommended DANGER The 9 6 mm DRAIN MUST BE VENTED TO ATMOSPHERE The sample drain contain...

Page 20: ...tainers at each side Replace the old tube by sliding off the barbed fitting If necessary clean the pump rollers Lubricate the tubing with a pea sized quantity of silicone oil Fit the new tube and replace in the pressure plate Note that the pressure plate sides must click properly in the pump head assembly and align on both sides Repeat above steps for all pumps You can test the pump under Diagnost...

Page 21: ... from your body This can be accomplished by touching an earth grounded metal surface such as the chassis of an instrument metal conduit or pipe The analyzer is equipped with a three terminal power connector strip located in the electronics enclosure as shown in Figure 8 IT IS HIGHLY RECOMMENDED THAT PROVISIONS FOR AN EXTERNAL CUSTOMER SUPPLIED POWER SWITCH OR BREAKER BOX WITH COMPLETE CB SPECIFICA...

Page 22: ...and power connections separately to the front hub All connections must conform to local safety standards Figure 7 Electrical wiring ports Figure 8 AC power connections Table 1 AC power terminal wire connections Analyzer Terminal Destination North America Wire Color European Wire Color HOT or L Line black brown Protective Earth Ground PG green green with yellow tracer Neutral n white blue NOTE When...

Page 23: ...en NO and Normally Closed NC with a Common C The relay contacts are rated for use at a maximum of 240 V and 2 A The terminal connectors accept wire gauge up to 14 AWG The terminal strip is located at the bottom of the electronics cabinet Figure 9 Table 2 shows the connector order and terminal designation Make sure no power is supplied to the instrument Strip the insulation on each wire back Insert...

Page 24: ...tific Orion 2295 Phosphate Analyzer 19 Figure 9 Terminal strips for analog and relay outputs RELAY contacts are rated at 250 V 2 A AC 500 W non inductive load All inputs except IN 6 7 must be connected to POTENTIAL FREE contacts Figure 10 Communication ports Ethernet RS 232 ...

Page 25: ...Digital input 6 live External 1 control 12 rTn Digital input 6 return External 1 control return 13 in7 Digital input 7 live External 2 control 14 rTn Digital input 7 return External 2 control return 15 24 V 24 V DC live limited to 20 mA source 16 GnD 24 V DC ground 17 Earth Ground System earth ground 18 GnD Analog output 1 ground 19 OUT1 Analog output 1 900 Ohms Max 20 Earth Ground System earth gr...

Page 26: ...11 Digital input 6 live 12 Digital input 6 return 13 Digital input 7 live 14 Digital input 7 return 15 24 V DC live 16 24 V DC ground Input 6 is assigned by default to RUN STOP function with Close Open of a dry contact Input 7 is left unassigned by default Dry contact voltage free contact The functionality along with the state of the enabling signal is programmable by the user Communication Signal...

Page 27: ...er The reported result of a calibration is a number that the analyzer uses to determine the sample concentration The particular value of this number is not important but it should be within 5 of the corresponding value in the Quality Control Report If so you can be confident that all subsystems of your analyzer are working properly Before proceeding please make sure of the following The reagent bo...

Page 28: ...the result is outside the user specified tolerance default 5 the analyzer will warn the user to avoid storing the wrong calibration data The user may then ACCEPT or REJECT the calibration result Note user accepted manual calibration will become the REFERENCE calibration data The analyzer will use the REFERENCE calibration data when checking for the acceptable tolerance limits in BOTH manual and au...

Page 29: ...ndard You can check the analyzer s calibration accuracy at any time using the validation function Validation consists of running a single measurement cycle and reporting the result in concentration This reported result can then be compared to the expected value which is the known concentration of the validation solution to determine the accuracy of system calibration The advantage of using this fu...

Page 30: ...g lines to the reaction measuring cell Sample Analysis and Validation The SAMPLE ANALYSIS mode is similar to the calibration mode with the exception that during calibration the instrument calculates the relevant parameters correlating to the standard concentrations used for calibration During sample analysis the system relies on the CURRENT calibration parameters to calculate the sample concentrat...

Page 31: ...wash cycles are typically part of every measurement cycle At the end of the analysis the post wash cycle evacuates the reacted sample from the cell and cleans it to minimize coating and residue deposits in the cell The post wash cycle settings can be accessed from the ANALYSIS PARAMETERS menu MENU SETUP ANALYSIS PARAMETERS Please consult factory before modifying any of the parameters Priming Primi...

Page 32: ...n describes the operation and calibration of the following assemblies Optics Heater Pumps and Analog Outputs Optics Calibration Orion 2295 Phosphate Analyzer optics consists of a LED light path and a photo detector The analyzer is capable of driving three LEDs and the intensity of each of the LED can be individually varied The light path is preset in the reaction cell sample chamber The photo dete...

Page 33: ...orted if the stray light measured is greater than the factory allowed set reference value The optics calibration optimizes the light from the LED present in the system along with tuning the front end detection to maximize the signal levels with de ionized water in the cell The system stores all the parameters for the application The calibration results are available for editing From the MAIN MENU ...

Page 34: ...ting From the MAIN MENU follow the sequence MENU SERVICE HARDWARE SETUP EDIT CALIBRATED VALUES Pumps Calibration The Orion 2295 Phosphate Analyzer uses peristaltic pumps to move fluids through the reaction cell The pump tubing will require replacement periodically Please refer to Section 9 for details The maximum rate of flow of the fluid is dependent on both the inner diameter of the tubing conve...

Page 35: ...ith a maximum load of 900 ohms They can be independently calibrated From the MAIN MENU follow the sequence MENU SERVICES HARDWARE SETUP CALIBRATE ANALOG OUTPUTS The user is asked to connect a 900 ohms resistor to each two analog outputs The calibration requires the use of a current meter 0 100 mA range placed in series with the output under test The user may select one output at a time for calibra...

Page 36: ...d compares the result with the absorbance of light through a standard solution of known concentration Theory of Calibration Using two known standards one of low concentration and the other of high concentration the absorbance for each concentration is measured and the slope and intercept are calculated from the calibration curve as shown below The Measured Absorbance is the result absorbance after...

Page 37: ...ATE STANDARD Single Point Calibration For single point calibration typically the intercept value is zero Therefore Concentration Slope x Absorbance The technician may modify the intercept value The analyzer uses a 10 ppm concentration standard solution for calibration The absorbance of the standard solution is measured and the slope is calculated and stored upon user s confirmation Base Line Calib...

Page 38: ...UP CALIBRATION PARAMETERS Set the STANDARD CONC 100 ppm and calibration MAIN MENU MEASUREMENT CALIBRATE CALIBRATE STANDARD When the system detects a high absorbance level of the reacted solution above the set limit it initiates the dilution cycle using the standard At the end of the cycle the dilution factor is calculated based on the value of the standard used and the existing slope and intercept...

Page 39: ...olated along the calibration curve to calculate the unknown concentration i e Concentration Slope x Absorbance intercept Where Slope and Intercept Determined from Calibration Absorbance Calculated through measurement The two variables Slope and Intercept are available for editing in the calibration parameters menu screen Mode of Measurement The Orion 2295 Phosphate Analyzer is designed to provide ...

Page 40: ...ODE and repeats the measurement as per the measurement frequency set in analysis parameters If the STOP key is pressed during this measurement it aborts the measurement and will restart after the idle time countdown expires To stop the auto restart of the instrument the mode should be changed to manual restart MENU SETUP ANALYSIS PARAMETERS MODE Manual Restart Mode This mode allows you to START th...

Page 41: ... the volume of the sample to be pumped by the parameter called CELL WASH VOLUME To edit the cell wash volume from the MAIN MENU follow the sequence MENU SETUP METHOD CELL WASH VOLUME In cell wash volume the positive volume is to pump the sample into the reaction cell and the negative volume is to pull back an amount below the drain after the cell wash is completed During the cell wash the stirrer ...

Page 42: ... attained through PID control Once it reaches the set point it stays almost at the same temperature until and unless the reaction temperature control is disabled or set point is altered This test is allowed a maximum of 240 seconds for the reaction cell to attain the set temperature If it does not reach stability or set point in the allowed time it will flag a warning message and proceed to the ne...

Page 43: ... To edit the reagent volume from the MAIN MENU follow the sequence MAIN MENU SETUP METHOD to go to page 2 REAGENT VOLUME 1 In reagent volume the positive volume is to pump the reagent in to the reaction cell and the negative volume is to pump back any reagent drops in the pump delivery tube after the reagent addition is completed After pumping the reagent the stirrer is turned on for an editable p...

Page 44: ...ow the concentration is calculated as follows and the current concentration is updated Concentration Slope x Absorbance Intercept Where slope and intercept are from the CURRENT calibrated values of the instrument for measurement Post Wash The programmable POST WASH is to wash the reaction cell after the measurement and evacuate any residue of the reaction mixed solution This event is optional and ...

Page 45: ...e intercept temperature wavelength and status The stored results are displayed with respect to the selectable period of time such as Last 12 Hours Last 1 Day Last 2 Days Last 3 Days Last 1 week Last 2 weeks Last 3 weeks Last 4 weeks All which is selected as DATA RANGE To display the measurement results from the main menu follow the sequence MENU VIEW DATA AND ALARMS REVIEW ANALYSIS RESULTS DISPLAY...

Page 46: ...ew Data and Alarms For reviewing the collected data of up to the last 31 days in text and graphics mode and for reviewing and resetting the various Alarms and Faults triggered during the latest cycle performed Services For system administration hardware setup prime fluidics and diagnostics and control of the various devices including LED pumps input level sensors relays and analog outputs Setup Me...

Page 47: ...mn The CURRENT column shows the current operating parameters that are being used by the instrument when calculating the analysis measurement result Calibrations are similar to analysis cycles and are on the method set in METHOD PARAMETERS menu Validation Parameters Menu Allows configuration of parameters for validation choice of validation source and repetitions required Analysis Parameters Menu A...

Page 48: ...et Parameters RS 232 Parameters Menu Allows selection of the BAUD RATE for the RS 232 port Default setting of 115200 Baud Language Menu Allows configuration of the instrument s language Current release is ENGLISH language Consult factory for other languages Measurement Menu Analyze Once Allows one manual analysis to be performed Number of repeats default 1 can be edited in the ANALYSIS MENU When p...

Page 49: ...me scale The database holds data from the last 31 days Review Analysis Results Allows the user to review and print the analysis results from the stored analysis database using a selectable time scale The selected results can be displayed in text or graph modes The database holds data from the last 31 days The view graph has the following operational keys F1 Escape F2 Un Zoom F3 Scroll Left F4 Scro...

Page 50: ...luidics Menu Allows user to prime the fluidics lines of the analyzer Diagnostics Menu Diagnostics provide a direct mechanism to individually test devices such as pumps relays optics and stirrer Turn various pumps ON and OFF for testing or during adjustment Maximum of two devices can be turned on at the same time This function also provides a quick check of the optics subsystem System Administratio...

Page 51: ... Allows technician to calibrate the thermistor Only required if the factory installed thermistor has been serviced or replaced To calibrate the thermistor user is required to enter the reaction block temperature using an external reference thermometer Calibrate Pumps Allows technician to calibrate the flow rate of the pumps Calibrate Optics Allows technician to calibrate the optics Calibrate Analo...

Page 52: ...the pumps and stirrer Inputs Status Allows technician to check the status of the external inputs Once a function has been assigned to a digital input it disappears from the next menu of available functions for the next input External Control The analyzer can be directed to initiate an analysis or calibration cycle or change operating mode under the command of an external controller using the digit...

Page 53: ...mponents Also allows adjusting the detector preamp gain for the selected LED Any new setting of the gain or of the intensity of the LED will override any previous optics calibration setting CONSULT FACTORY before overriding any setting This diagnostics menu allows direct reading of the mV level detected at the preamp and it shows the corresponding absorbance calculated The internal electronics enc...

Page 54: ...ults Hardware Setup Relays Mapping Validate Review Analysis Results Prime Fluidics Analog Outputs Clean Delete All Calibration Results Diagnostics Inputs Delete All Analysis Results Display Parameters Press sign to go to next page Temperature Units Page 2 Analysis Parameters Validation Parameters Cleaner Parameters Calibration Parameters Method Page 3 Date Time Daylight Saving Recovery After Power...

Page 55: ... Model and Serial Number Clean Review Analysis Results Unit Label Change Press Enter Display Printing Options Print System Configuration View Graph Print Analysis Parameters Print Print Method Parameters Data Range Selection Print Cleaner Parameters Delete All Calibration Results Online Print Enable Disable Delete All Analysis Results Hardware Setup Calibrate Thermistor Calibrate Pumps Pump1 Pump2...

Page 56: ...age 4 IP Address Level Sensors Sensor 1 5 Stability Criteria Dilution Parameters Server IP External Inputs Input 1 2 Validation Parameters RS232 Parameters Display Parameters Validation Source Baud Rate Contrast No of Repeats Language Back Light On time Cleaner Parameters Display Help Cleaner Source Display Info Volume to Add Result Decimal Point Clean Flow Rate Large Font Screen Stir Time Tempera...

Page 57: ... parameters result Decimal Point Hysteresis Value gap or difference before an event change 0 to XXXXX XXXXX Value depends on precision selected in Setup Display parameters result Decimal Point RELAY Up to FOUR spare relays available MODE Allows fault ON or OFF operation Normal or Fail Safe ANALOG OUTPUT Type Normal or reverse acting 0 to 20 4 20 20 0 or 20 4 Low Low concentration value High High c...

Page 58: ...d Thu Fri Sat Manual and Editable 0 Hr to 99 99 Hr Start Time Calibrations start time except for manual and editable frequency Depends on Time format in Setup Time Menu Slope The CURRENT Slope value represents the coefficient that is multiplied by the absorbance to calculate the concentration of the sample Intercept value Intercept Reference and current numbers based on the base line calibration c...

Page 59: ... Cycle Volume The amount of fluid pumped for post washing 99 9 to 99 9 mL Post Wash Cycle Stir Time The amount of time the fluid is stirred for post washing the cell 0 to 999 seconds CLEANER PARAMETERS Cleaner Source Fluid for cleaning the cell Sample Reagent Cleaner Standard Not Assigned Volume to add The amount pumped for cleaning 0 to 255 mL Clean Flow Rate The rate at which the cleaner source ...

Page 60: ...r fail 0 to 99 99 hr Power Fail Clean Cycle Performing clean cycle after recovering from power fail Enable Disable ETHERNET PARAMETERS IP Address Instrument IP address Editable Server IP Network ID RS 232 PARAMETERS Baud Rate The rate at which the data is transferred through serial port 115200 default LANGUAGE Language Language in the instrument English other languages consult factory REVIEW RESET...

Page 61: ...he measurement permission for the current user Enabled Disabled Calibrate Permission Change the calibration permission for the current user Enabled Disabled Validate Permission Change the validation permission for the current user Enabled Disabled DELETE USER User Name Delete the current user displayed opposite this field All users can be deleted except technician ADD USER User Name Add a new user...

Page 62: ...hange the flow rate of the pumps after their calibration 0 10 to 60 00 mL Optics Dark The level detected as dark light level 0 to 300 mV Optics Xref The level used as reference potential for light energy level 0 to 2400 00 mV PRIME FLUIDICS Priming Volume The volume of the fluid selected for priming 0 to 99 9 mL PUMPS STIRRER Pump1 Pump2 To check the functionality of pumps ON OFF Stirrer To check ...

Page 63: ... ensure the analyzer performs properly Every week Inspect in out tubes reagent bottle and all tubes for fouling Every month Inspect tubing and ensure that it is not blocked Every 1 5 months Replace reagent if necessary every 45 days Every 12 months Replace pump tubing Use factory supplied maintenance kit Inspect for any fouling of the reaction cell ...

Page 64: ...h of the reagents and press ENTER to pump back the selected reagent fluid into its container Repeat for each reagent 1 2 3 4 CAUTION Wear gloves or protective equipment your site may require when changing reagents Press the STOP key Press the MENU key Remove the cap from each bottle and change them over one by one Do NOT re use or re fill old or existing bottles Dispose of the used bottles and con...

Page 65: ...with identical tubing from the maintenance kit by reversing the procedure Apply silicone lubricant supplied with the kit to the pump rollers before re installing the tubing SAMPLE STANDARD Reagent Pump PUMP larger tubing OD smaller tubing OD Figure 12 Maintenance kit assembly detail Always use 2 drops of Silicone Oil on the platen before replacing on pump NOTE PRIME FLUIDICS menu the sign for the ...

Page 66: ...e negative sign this will empty out the cell Remove reaction cell cap and deposit cleaning solution 2295CL into the reaction cell you can use a 10 ml syringe to fill the cell with cleaning solution and let it soak for about hour For a more thorough cleaning swing the reaction cell down as shown in photos below and use a non fiber swab with a bent tip reach inside the reaction cell and wipe the sid...

Page 67: ...set the mode to Manual MENU SETUP ANALYSIS PARAMETERS MODE The system will switch to Stand By after 60 minutes of no keypad activity In Stand By the analyzer will rotate the pumps periodically to avoid pinched tubing from sealing Extended Shutdown To avoid clogging flush the entire system with distilled water before shutdown Disconnect and empty out the reagents bottles and flush the lines using F...

Page 68: ...nvalid Press F1 and re enter valid date Error in hours press F1 to continue Hours entered is invalid Press F1 and re enter valid hours More than 6 users are not allowed delete a user to add further Technician trying to add more than 6 users More than 6 users are not permitted at any time To add a new user after 6 delete an existing user No records to delete User is trying to delete Calibration Ana...

Page 69: ... set point by 10ºC for 90 secs Try a different set point temperature Call a service agent Checking the reaction temperature Temperature below set point If the temperature is not able to reach the set point and is below the set point Re calibrate the Thermistor Try a different set point temperature Call a service agent Checking the reaction temperature Temperature above set point If the temperature...

Page 70: ...from set temperature Please check for hardware malfunction May be due to the connectors or the thermistor or heater malfunctioning Check for thermistor and heater connections and calibrate if necessary Catalog Number Description Maintenance and Service Items 2295MK Maintenance Kit 2230PA Pump Head Tubing Covers 3 each 2230PS Power Supply Assy 2230FS Power Fuses 2230PI Air Purge Fittings 2295TK Mai...

Page 71: ...on 2295 Phosphate Analyzer is equipped with two modes of operations 1 AUTO RESTART mode default 2 MANUAL mode The mode of operation may be selected by the user by pressing the MENU key SET UP pg2 ANALYSIS PARAMETERS MODE AUTO RESTART allows automatic restart of the sample measurement mode same as pressing the RUN key after 30 minutes wait idle time The unit will resume running analyses per the sel...

Page 72: ...s per day and will not consume any standard Note that in stand by mode the standard is used only to flush the cell Distilled water may be substituted instead of phosphate standard or a time to refill the standard bottle if unit is kept in stand by OPTIONAL MENU setting Please consult factory before modifying default setup An additional sub menu selection for the Stand by cleaner solution is provid...

Page 73: ...o stand by after one hour of inactivity after receiving the STOP command MENU SETUP pg 2 ANALYSIS PARAMETERS MODE Select MANUAL mode 2 Program external control input 6 MENU SETUP INPUTS EXTERNAL INPUTS INPUT 6 Press the down key to select ACTION RUN STOP Refer to Manual Inputs Signal Connections section for additional wiring details By using the ON OFF external remote control switch the operator c...

Page 74: ...lass A digital device pursuant to Subpart B of Part 15 of FCC Rules which are designed to provide reasonable protection against such interference in a commercial environment Operation of the analyzer in a residential area may cause interference in which case the user at his own expense will be required to take whatever measures may be required to correct the interference This Class A digital appar...

Page 75: ... in service to maintain the warranty Parts not in contact with sample for a period of one 1 year from the date of shipment Peristaltic pump tubing for a period of thirty 30 days under normal operation The following user serviceable parts are not warranted Probes O rings THE WARRANTIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER STATUTORY EXPRESSED OR IMPLIED ALL OTHER...

Page 76: ...ientific s cost using UPS United Parcel Service or an equivalent service In all cases Thermo Fisher Scientific or your Thermo Fisher Scientific authorized distributor has sole responsibility for determining the cause and nature of failure and Thermo Fisher Scientific s or the distributor s determination with regard thereto shall be final All parts that are replaced under warranty will become the p...

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