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Installing the Hose Management System (OPTION)
Hose Management System (OPTION)
The hose management system organizes the routing of the drain hoses,
electrical cables and fuel lines down the truck wall. White plastic covers
protect these components from damage while providing a cleaner, finished
installation.
The kit consists of a funnel cap, clip assemblies, straight covers and
mounting hardware. Additional kits with offset covers are also available.
IMPORTANT: See “Securing the Oil Drain Hose” on page 34.
1. Route the following items out of the curbside cutout of the bottom pan
and down the front exterior wall of the cargo box:
•
Curbside Evaporator Drain Hose
•
Engine Overflow Hose
•
Fuel Supply and Return Lines
•
Positive Battery Cable
•
Unit Control #2 Power Wire
•
Fuel Pump Harness
•
Negative Battery Cable
2. Install the funnel cap into the bottom pan securely.
3. Mark a line from the center of the funnel cap down the truck box wall.
4. Install two clip assemblies onto each cover with supplied hardware.
•
Insure the surface area of the truck box is clean, flat and uniform.
•
Clean the surface area thoroughly with 50:50 mixture of isopropyl
and water.
•
Peel the backing off the adhesive strips. Using the center line,
position the covers and press firmly into position.
•
Remove the covers from the clips.
NOTE: If adequate bond was not possible, attach the clips securely with
self-drilling screws.
5. Route and install the hoses and cables in the clips as shown.
6. Reinstall the covers securely.
7. Installation on the roadside is similar.
NOTE: For 50 Models ONLY. Route the standby power cable down the
center of the clip assemblies.
Summary of Contents for T-1000M
Page 2: ......
Page 5: ...3 Installation Manual for T Series Systems ...
Page 12: ...10 Service Area T 580R T 600R T 680R T 680R T 680S T 800M T 800R T 880R T 880S ...
Page 13: ...11 Service Area T 1000M T 1000R T 1080R T 1080S and T 1200R ...
Page 14: ...12 Remote Power Receptacle Dimensions OPTION NORTH AMERICAN MODELS INTERNATIONAL MODELS ...
Page 15: ...13 Battery Box Dimensions OPTION ...
Page 16: ...14 Remote Status Light Dimensions OPTION ...
Page 17: ...15 HMI Controller Dimensions HMI Controller LED Display HMI Controller Graphics Display ...
Page 25: ...23 Required Tools ...
Page 27: ...25 Installation Components ...
Page 29: ...27 Uncrating the Unit ...
Page 31: ...29 Installing the Unit ...
Page 33: ...31 Installing the Hose Management Caps Cutout Guide Marks Front of Unit ...
Page 35: ...33 Installing the Hose Management System OPTION Front of Unit ...
Page 39: ...37 Securing the Evaporator Drain Hoses ...
Page 41: ...39 Installing the Fuel Pickup Tube Into a Steel or Aluminum Tank ...
Page 43: ...41 Installing the Fuel Pickup Tube Into a Plastic Tank ...
Page 45: ...43 Installing the Steel Fuel Tank 1 2 3 4 ...
Page 47: ...45 Installing the Aluminum Fuel Tank OPTION 1 2 3 4 ...
Page 49: ...47 Installing the Fuel Pump and Fuel Lines ...
Page 51: ...49 Installing the ServiceWatch Remote Download Port ...
Page 53: ...51 Installing the Remote Power Receptacle OPTION ...
Page 55: ...53 Installing the Remote Status Light OPTION ...
Page 59: ...57 Installing the Battery Box OPTION ...
Page 61: ...59 Battery Connections ...
Page 69: ...67 ...
Page 70: ......