Thermasis Cortina 12 S Installation & User Manual Download Page 11 | Manualshive

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Cortina S manuel Ver.01

11

Circuit with buffer tank

1

Primary circuit pump

6

Safety valve

11

Heating circuit pump

2

Globe valves (open)

7

Manometer

12

Buffer tank

3

Globe valves (closed)

8

Radiator

13

Cortina boiler

4

Check valve

9

Expansion tank

S1

Boiler probe

5

Strainer

10

Air relief valve

S2

Buffer probe

We recommend a buffer storage tank capacity of 25 to 50 litres per kW boiler output.

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Summary of Contents for Cortina 12 S

Page 1: ...CORTİNA S INSTALLATION USER MANUAL ...

Page 2: ...operation of your heating system only use the fuels specified in this instruction manual Only then can efficient low emission and trouble free operation of your heating system be guaranteed Carry out maintenance and cleaning work recommended on your heating system at regular intervals Details can be found later in the instruction manual By doing this you will not only be ensuring the operational r...

Page 3: ... gas emissions Automatic ignition of wood pellets Automatic feeding Stainless steel burning pot and fuel feeder PID control ensures a stable output where it is adjusted Exhaust fan speed modulation and speed control via encoder User friendly electronic control board Manual and simple burner cleaning Manually activated smoke tube cleaning Fuel level monitoring window Flue thermostat Room thermostat...

Page 4: ...eration of boiler 1 Fuel loading door 6 Flame inspection window 2 User interface control panel 7 Burning pot cleaning cover 3 Smoke tube cleaning lever 8 Ash cleaning cover 4 Fuel level monitoring window 9 Service electronic board cover 5 Cleaning cover shield ...

Page 5: ...lation systems central vacuum cleaning systems extractor fans air conditioning systems flue gas blowers dryers or similar equipment must never be allowed to draw air from the boiler room and cause a drop in pressure The boiler must be connected tight to the chimney using a flue gas tube Clean the chimney and the flue gas tube at regular intervals The boiler room and pellet storage room must be suf...

Page 6: ... cut injuries due to sharp edges Use gloves for performing all work on the boiler NOTICE Damage to property Heat the Pellematic pellet heating system using pellets that comply with the specifications below Damage to property Do not use the heating system if it or any of its components come into contact with water If water damage occurs have the heating system checked by your authorised service stu...

Page 7: ...Cortina S manuel Ver 01 7 4 TECHNICAL DATA ...

Page 8: ... 165 185 225 250 Water content lt 44 40 45 70 76 Fuel container capacity kg 45 55 85 95 lt 80 100 155 180 Fuel filling openning size mmxmm 450x290 436x258 436x328 536x328 Combustion period h 12 Minimum return temparature C 40 With non condensing working conditions CO emission EN 303 5 Class5 Flue gas mass flow g s 16 21 25 30 Required draft at chimney Pa 8 10 10 12 12 15 Temperature control range ...

Page 9: ...mbustion the chimney design must ensure an adequate draught for related boiler type and must comply with construction criteria given further in this manual and in mandatory regulations Your boiler must never be installed in open spaces or balconies in spaces occupied by people like kitchen living room bathroom and bedroom in spaces where there are explosive and combustible materials The boiler roo...

Page 10: ...he right position of thepump within the hydraulic circuit Your boiler automatically switches the pump on and off according the program stored in its PCB That is why circulation pump must be driven by the control panel Wiring to the pump is supplied at the back of the boiler 5 5 Rules for hydraulic circuit Cortina boiler can be installed in a pressurized heating circuit with addition of a closed ex...

Page 11: ...eating circuit pump 2 Globe valves open 7 Manometer 12 Buffer tank 3 Globe valves closed 8 Radiator 13 Cortina boiler 4 Check valve 9 Expansion tank S1 Boiler probe 5 Strainer 10 Air relief valve S2 Buffer probe We recommend a buffer storage tank capacity of 25 to 50 litres per kW boiler output ...

Page 12: ...on During the first water make up oxygen must be fully discharged from the system Generally oxidation will not be a problem if all measures are taken into account during first water make up Oxidation will take place because of fresh water addition to the system during operation of the boiler Leak points in a system will cause oxygen to be absorbed inside the heating water For this reason minimum w...

Page 13: ...nnected to an individual chimney that will provide at least the minimum draught given in the technical data of boiler The flue duct between the boiler and the chimney should be insulated using a glass wool material The flue duct to chimney and chimney must be made of steel or an equivalent material that can beresisting at temperatures around 400oC All connections on the flue system must be sealed ...

Page 14: ...tions where the power supply is below 205 V or above 230 V WARNING All electrical installations must be carried out by authorized persons in accordance with mandatory regulations and codes of practice Only qualified personnel may open the control panel on the boiler Any interference with the wiring in the control panel will invalidate the warranty Connecting the power cord Control panel should be ...

Page 15: ... WARNING Before doing any work on the boiler related with electricity ensure that the power supply cable is disconnected from the network electricity or turn off the main switch located at the back of the boiler Sensor wires sensors and keyboard wires must be mounted so that they cannot be accessed without disassembling the combustion device Earth connection must be connected to the controller and...

Page 16: ...2 0 12 0 w Ash 550 C A 0 7 w Ash 815 C 0 7 0 5 0 5 w Durability DU 97 5 97 5 97 7 w Fines F 2 1 0 1 0 1 0 1 0 w Additives 2 0 2 0 2 0 2 0 w Net calorific value Q 4 6 5 3 4 6 5 0 5 0 kWh kg Net calorific value Q 16 5 19 0 16 5 18 0 18 0 MJ kg Bulk density BD 600 600 kg m3 6 2 Pellet size Suitable pellet size for Cortina boiler Diameter 6 mm maximum lentgh 40 mm 6 2 Storing the pellets 1 Pellets are...

Page 17: ...ick P click Long Pressure P long P1 Display other data Esc Pellet recipe selection P2 Set in to the Menu function Burner Start Stop P3 Thermostat Setting Increasing Value Scroll Menu Pellet Loading Correction P4 Combustion Power Setting Decreasing Value Scroll Menu Manual Pellet Loading Alarms Safety Thermostat boiler HV1 always signalled Block Safety Thermostat pellet HV2 always signalled Block E...

Page 18: ...display shows as normal Work Thermostat Setting Click button P3 the display D2 blinks Trough the click of the buttons P4 increasing or P3 decreasing the value of the thermostat is changed After 5 seconds the new value is memorised and the display shows as normal Manual Pellet Loading The long pressure of button P4 activates the Pellet Manual Loading with activation of Auger in continuous way The b...

Page 19: ...ler At the first loading the feed screw may be empty So use the manual pellet loading function look usermenu settings to supply some pellets to the feed screw Switch ON the boiler Check the boiler to be in OFF position fixed led L3 Switch ON the boiler with a long pushing of the button P2 Led status when the boiler is ON 1 The Ignition is signalled by the first blinking than fix led L1 2 The Work ...

Page 20: ... the correct temperature before loading the burner with pellets Pre Load A pre defined starting dose of pellets is given into the burner by the auger Variable Ignition This stage starts the ignition process The heat from the ignition element is directed at the pellets by the fan which runs at a relatively slow speed At intervals the auger introduces more pellets once the flame has begun to establi...

Page 21: ...pre set for each of the power levels The circulation pump is activated by the controller once the water in the boiler reaches 40 C The pump will turn off once the temperature drops to 38 C If the unlikely event that the flue gas temperature decrease below pre set low value for a period of time then Er13 will appear to indicate that the light has gone out This may be due to a lack of pellets enteri...

Page 22: ...lugged and placed in a dry place protected from the elements For greater safety especially if there are children around we recommend removing the supply cable from the rear of the boiler Upon re start when pressing the main switch located on the back of the boiler does not make the control panel display light up it could mean that the service fuse needs replacing On the rear of the boiler there is...

Page 23: ...ated by your home s air circulation system If you observe rust or smoke leakage replace the pipe immediately Exercise the safety relief valve at least once a year Check the water pressure is between 1 1 5 bar when boiler is cold if water pressure is too low top up system with fresh water Check wiring to boiler and pump DO NOT clean heating system surfaces when the unit is hot 8 1 Cleaning the smok...

Page 24: ...er pot out and brush its bottom and side faces to clean ash and residue Move ashes on the burner plate downwards onto bottom of boiler where ashtray is loacted using the same brush Fit the burner pot back again it original place paying attention to the following picture WARNING Burner pot should be cleaned at least on every other day ...

Page 25: ...25 8 3 Ash removal Open ash cleaning door take the ashtray out and empty it into a steel container Ash accumulated at the bottom of boiler should wiped out WARNING Do not take ash tray or ashes out of boiler when they are hot ...

Page 26: ...stat for back burning protection on fuel feeder Inspection of the smoke tube cleaning lever Cleaning of ashes accumulated on top of heat exchanger under cast iron cover Inspection of sealing on front doors and top cast iron cover Test of ignition electrode Control of burner pot and pellet feeder inside combustion chamber Control of all wirings Control of chimney connection and draught in chimney C...

Page 27: ...sure the pellet drop tube is cool to the touch Press the button on the pellet thermostat to reset the thermostat Ensure that the connectors have connected with the pins on the thermostat Turn power back on Reset the boiler by pressing on off button P2 for 3 seconds for the error to clear If error does not clear turn power off and re check pin connectors If error does not clear call your installer ...

Page 28: ... not working Check when the boiler was last serviced If the boiler was serviced less than 1200 hours ago check the target board for damage In either case call your installer ER 07 No encoder signal The sensor is broken Call your installer ER 08 Fan regulation failed The fan is damaged The fan is blocked Call your installer ER 12 Ignition Failed During the ignition cycle the boiler has not detected...

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