TGB Hornet 50, Service Manual

Page: 86 / 86

86
UNPACK & ASSEMBLE ATV
Remark
：
ATV was fixed and packaged by a iron box due to shipment.
After unpacking the box, it can be found that several parts were dis-assembled, including
with wheel, battery, handle bar and caliper. Please follow the steps to assemble ATV.
Step 1
：
Dis-assemble the upper and front and rear screws between ATV with iron box. Take
out the iron box. Be careful that iron box is sharp and could be injured.
Step 2
：
Assemble the wheel according to page 85.
Step 3
：
Assemble the handle bar.
（
a
）
Insert the handle bar into the groove and make sure that the handle bar is in
the center position.
（
b
）
Check the rotating angle of handle bar. There is a small circle mark on the
handle bar for reference. The circle should be parallel with the hole of fixed
board.
（
c
）
Lock 4 screws and torque is 150-200 kg-cm.
（
shown in Fig 1
）
Step 4
：
Assemble the caliper.
（
a
）
Unlock the screws of caliper and connect the caliper with handle bar.
（
b
）
Check the angle of brake lever. The angle should be same as right side lever.
（
c
）
Check the distance of brake lever with handle bar.
（
shown in Fig 2
）
. When
the lever close to handle bar, the ends of lever should not be over the ends of
grip. And, the distance is 3-5mm.
（
d
）
Lock 2 screws of caliper and torque is 150-200kg-cm.
（
shown in Fig 3
）
Step 5
：
Assemble the battery.
Fig. 1 Fig. 2 Fig. 3