TGB Hornet 50, Service Manual

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4-6-1 Removal and Inspection and assembly of steering shaft assy.
4-6-1.2 Inspection of Steering shaft Assy.:
A. Check for any unusual wear of the sliding spacer.
B. Check for any damage in the welding part.
C. Check for any unusual wear of tube.
D. Check for any unusual wear of brake con-rod bush.
E. Check for any unusual wear of spacer.
F. Check for any damage to the oil seal lip of cover and if the grease inside is dried up or lost.
G. Check for any unusual wear of the spacer of brake lining bracket.
H. Check if the shock absorber spring is decayed or leaking oil and check for any unusual
wear of between the upper and lower connecting seats.
I. Check for any unusual wear of the steering race.
4-6-1.3 Assembly of Steering shaft Assy.:
A. Assemble the steering shaft with the frame
Nut torque: 800~900kg.cm
B. Assemble the A-Arm control linkage assy.
Nut torque: 450~550kg.cme in the welding part.
C. Assemble the turning joint.
Nut torque: 250~350kg.cm
D. Assemble the turning linkage bar
Nut torgue: 250kg.cm
E. Assemble the Brake drum.
F. Assemble the front wheel.
G. Assemble the Shock absorber.
Nut torque: 450~550kg.cm
H. Assemble the Steering shaft housing.
Nut torque: 200~250kg.cm
I. Assemble the handle bar.
Bolt torque: 100~200kg.cm
J. Assemble the front and rear brake cable.