TGB Hornet 50, Service Manual

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4-3-3 Assembly of Engine:
2.Assembly of Reducing Gear
A. Apply a little gear oil (GA50400004) on the right hand bearing of rear axle, and then
evenly press into the reducing gear chamber. with fixture.
Special Tool: GA5000051F18.
B . Mount cir-clip (1) on the rear axle(2).
C. lnstall idle shaft washer(5).
D. Apply a little gear oil (GA50400004) on the bearing contact surface of idle shaft.
E. lnstall the final driven gear(4). lnstall cir-clip of rear axle.
F. lnstall idle shaft washer(5). Install idle shaft (3)
G. Assemble knock-pin(6) .
H. lnstall the gasket(7) of gear box cover.
I. Apply grease (GA50400005) on the lip of oil seal(8) of drive shaft and then press into the
gear box cover with special tool.
Avoid damage to the lip of oil seal. lnstall horizontally and slanting is not allowed.
Special Tool: GA5000051F30
J. Press in the LH bearing (9)of drive shaft with special tool.
Special Tool: GA5000051F17
K. Press the drive shaft(10) evenly into the gear box cover. .
L. lnstall the gear box cover and lock the bolt in sequence by diagonal step.
M. Lock the drain bolt(11 ).
Screw Torque : 90 - 150 kg
.
cm
◎
The drain hole for engine is located on the gear box cover
or outside the crank case, for we have two designs.
N. Fill 90cc of TGB gear oil (GA50400004)
Q. Tighten the refilling bolt(12).
Screw Torque : 90 kg
.
cm
◎
The refilling hole for engine is located on the gear box cover or outside the crank case,
for we have two designs.