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4-3-1 Disassembly Sequence of Engine
I . Remove the Muffler.
2. Remove the Kick Starter.
Remove the Clutch.
Remove the Spring of Kick Starter Rod.
Remove the Kick Starter Shaft Comp.
3. Remove the Spring Seat.
Remove the Washer.
Remove the Left Hand Starter.
◎
Remove the Right Hand Starter.
Remove the Drive Face.
Remove the V-Belt.
Remove the Movable Drive Face Comp.
Remove the Spacer.
Detailed Disassembly:
Remove the Cover.
Remove the Movable Drive Plate.
Remove the Rotor Assembly.
Remove the Guide Block.
Remove the O-Ring.
4.
◎
Remove the Nut of Clutch Housing.
Remove the Clutch Housing.
Remove the Driven Belt Pulley.
Detailed Disassembly:
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Remove Nut of Driven Pulley Assy.
Remove Clutch Assy.
Remove the Spring.
Remove the Spring Sheet.
Remove the Roller Pin.
Remove the Fixed Shaft Assy.
Remove the Needle Roller Bearing.
Remove the C Type Circlip.
Remove the Ball Bearing.
Remove the O-Ring.
Remove the Oil Seal.
5. Remove the Fan Cover.
Remove the Cooling Fan.
Remove the Fan Case.
Remove the Air Filter.
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Remove the Nut of Flywheel Magneto.
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Remove the Flywheel Magneto.
Remove the Coil Assy.
6. Remove the Starting Motor.
Remove the Cap of Starter Idler Gear.
Remove the Starting Gear.
Remove the Pinion Gear Assy.
7. Remove the In-take Pipe Assy.
Remove the Reed Valve.
8. Remove the Oil Pump Assy.
Remove the Oil Pump Driven Gear.
Summary of Contents for Hornet 50
Page 9: ...9 2 3 Special Tools ...
Page 10: ...10 2 3 Special Tools ...
Page 11: ...11 2 3 Special Tools ...
Page 13: ...13 2 5 Circuit Drawing ...
Page 17: ...17 ...
Page 18: ...18 ...
Page 20: ...20 2 8 2 Troubleshooting for poor skip of spark plugs ...