5-2. ENGINE TOP END
5-2-25
Timing Gear Installation
▪
For installation, reverse the removal
procedure.
▪
Clean mating surface and threads of camshaft
prior installing timing gear.
▪
Crankshaft must be set to TDC position before
install the timing chain.
NOTICE:
Crankshaft and camshaft must be
locked at TDC ignition position to place timing
gear and timing chain in the proper position.
▪
Place timing gear along with the timing chain
on the camshaft.
NOTE:
The printed marks on the camshaft must
be parallel to the cylinder head base.
▪
Install and adjust timing chain tensioner.
▪
Install and tighten timing gear retaining bolts to
specified torque.
NOTE:
The hole on the timing gear sprocket
should at the exhaust side.
TORQUE:
10 Nm
NOTE:
If a piston (front or rear cylinder) is set to
TDC ignition, the timing gear of the opposite
cylinder must be in the following position.
Camshaft Timing Cylinder (rear)
▪
Turn crankshaft until piston is at TDC ignition
as follow:
▪
Remove spark plug of both cylinders.
▪
Remove both cylinder head covers.
▪
Remove the plug and O-ring of magneto
cover.
▪
Use 14 mm Allen key to turn crankshaft until
rear piston is at TDC ignition.
▪
When rear piston is at TDC ignition, marks on
magneto flywheel
“
R
”
and on the magneto
cover are aligned.
▪
At TDC ignition, the printed marks on the
camshaft have to be parallel to cylinder head
base.
R
Summary of Contents for EST 1000
Page 1: ...EST 1000 SERVICE MANUAL TAIWAN GOLDEN BEE CO LTD ...
Page 4: ...1 GENERAL INFORMATION 1 3 SERIAL NUMBER Frame Number and Engine Number TST 000001 ...
Page 28: ...4 1 FUEL SYSTEM 4 1 1 FUEL TANK AND FUEL PUMP ...
Page 47: ...4 2 FUEL INJECTION SYSTEM 4 2 9 WIRING DIAGRAM With EPS ...
Page 48: ...4 2 FUEL INJECTION SYSTEM 4 2 10 Without EPS ...
Page 84: ...4 2 FUEL INJECTION SYSTEM 4 2 46 Fault Diagnosis EFI Circuit inspection ...
Page 85: ...4 2 FUEL INJECTION SYSTEM 4 2 47 Can not Start the engine or difficult to start inspection ...
Page 86: ...4 2 FUEL INJECTION SYSTEM 4 2 48 Idle flameout diagnosis ...
Page 87: ...4 2 FUEL INJECTION SYSTEM 4 2 49 Integrated Fault Diagnosis Program ...
Page 98: ...4 2 FUEL INJECTION SYSTEM 4 2 60 Troubleshooting Table ...
Page 103: ...5 1 ENGINE ASSEMBLY 5 3 AIR INTAKE SYSTEM ...
Page 105: ...5 1 ENGINE ASSEMBLY 5 5 EXHAUST SYSTEM ...
Page 108: ...5 1 ENGINE ASSEMBLY 5 8 COOLING SYSTEM RADIATOR WATER PUMP ...
Page 120: ...5 1 ENGINE ASSEMBLY 5 20 AC GENERATOR SYSTEM ...
Page 127: ...5 2 ENGINE TOP END 5 2 1 TOP END INTAKE MANIFOLD ...
Page 128: ...5 2 ENGINE TOP END 5 2 2 CYLINDER HEAD ...
Page 129: ...5 2 ENGINE TOP END 5 2 3 CYLINDERS AND PISTONS ...
Page 147: ...5 2 ENGINE TOP END 5 2 21 TIMING CHAIN ...
Page 155: ...5 3 ENGINE BOTTOM END 5 3 1 BOTTOM END ENGINE DRIVE SHAFT ...
Page 156: ...5 3 ENGINE BOTTOM END 5 3 2 CRANKCASE CRANKSHAFT ...
Page 157: ...5 3 ENGINE BOTTOM END 5 3 3 WATER PUMP OIL PUMP ...
Page 169: ...5 4 TRANSMISSION GEARBOX 5 4 1 TRANSMISSION GEARBOX ...
Page 176: ...5 4 TRANSMISSION GEARBOX 5 4 8 SHIFT LEVER ...
Page 201: ...7 1 STEERING SYSTEM AND SUSPENSION 7 1 1 STEERING SYSTEM EPS MODEL ...
Page 202: ...7 1 STEERING AND SUSPENSION 7 1 2 NON EPS MODEL ...
Page 208: ...7 1 STEERING AND SUSPENSION 7 1 8 FRONT SUSPENSION ...
Page 212: ...7 1 STEERING AND SUSPENSION 7 1 12 REAR SUSPENSION ...
Page 217: ...7 2 ELECTRIC POWER STEERING 7 2 1 EPS Electric Power Steering ...
Page 232: ...7 3 BRAKE SYSTEM AND BODY COVER 7 3 1 BRAKE FRONT BRAKE ...
Page 233: ...7 3 BRAKE SYSTEM AND BODY COVER 7 3 2 REAR BRAKE ...
Page 240: ...7 3 BRAKE SYSTEM AND BODY COVER 7 3 9 BODY FRONT BUMPER TOP COVER SIDE COVER FOOTREST ...
Page 241: ...7 3 BRAKE SYSTEM AND BODY COVER 7 3 10 FRONT COVER REAR COVER ...