5-4. TRANSMISSION GEARBOX
5-4-6
Gearbox Bearings
NOTE:
Always support gearbox housings
properly when ball bearings are removed.
Housing damages mat occur if this procedure is
not performed correctly.
▪
Check if ball bearings turn freely and smoothly.
▪
Check all bearings, bearing points, tooth
flanks and taper grooves.
Gearbox Inspection
Always verify for the following when inspecting
gearbox components:
- Gear teeth damage.
- Worn or scoured bearing surfaces.
- Rounded engagement dogs and slots.
- Worn shift fork engagement groove.
- Worn splines on shafts and shifting sleeves.
Gearbox Installation
For installation, reverse the removal procedure.
▪
Before gearbox installation check O-ring in
bearing cover if brittle, hard or damaged.
Replace if necessary.
▪
Install the keys on the output shaft.
▪
After installation refill gearbox oil.
Summary of Contents for EST 1000
Page 1: ...EST 1000 SERVICE MANUAL TAIWAN GOLDEN BEE CO LTD ...
Page 4: ...1 GENERAL INFORMATION 1 3 SERIAL NUMBER Frame Number and Engine Number TST 000001 ...
Page 28: ...4 1 FUEL SYSTEM 4 1 1 FUEL TANK AND FUEL PUMP ...
Page 47: ...4 2 FUEL INJECTION SYSTEM 4 2 9 WIRING DIAGRAM With EPS ...
Page 48: ...4 2 FUEL INJECTION SYSTEM 4 2 10 Without EPS ...
Page 84: ...4 2 FUEL INJECTION SYSTEM 4 2 46 Fault Diagnosis EFI Circuit inspection ...
Page 85: ...4 2 FUEL INJECTION SYSTEM 4 2 47 Can not Start the engine or difficult to start inspection ...
Page 86: ...4 2 FUEL INJECTION SYSTEM 4 2 48 Idle flameout diagnosis ...
Page 87: ...4 2 FUEL INJECTION SYSTEM 4 2 49 Integrated Fault Diagnosis Program ...
Page 98: ...4 2 FUEL INJECTION SYSTEM 4 2 60 Troubleshooting Table ...
Page 103: ...5 1 ENGINE ASSEMBLY 5 3 AIR INTAKE SYSTEM ...
Page 105: ...5 1 ENGINE ASSEMBLY 5 5 EXHAUST SYSTEM ...
Page 108: ...5 1 ENGINE ASSEMBLY 5 8 COOLING SYSTEM RADIATOR WATER PUMP ...
Page 120: ...5 1 ENGINE ASSEMBLY 5 20 AC GENERATOR SYSTEM ...
Page 127: ...5 2 ENGINE TOP END 5 2 1 TOP END INTAKE MANIFOLD ...
Page 128: ...5 2 ENGINE TOP END 5 2 2 CYLINDER HEAD ...
Page 129: ...5 2 ENGINE TOP END 5 2 3 CYLINDERS AND PISTONS ...
Page 147: ...5 2 ENGINE TOP END 5 2 21 TIMING CHAIN ...
Page 155: ...5 3 ENGINE BOTTOM END 5 3 1 BOTTOM END ENGINE DRIVE SHAFT ...
Page 156: ...5 3 ENGINE BOTTOM END 5 3 2 CRANKCASE CRANKSHAFT ...
Page 157: ...5 3 ENGINE BOTTOM END 5 3 3 WATER PUMP OIL PUMP ...
Page 169: ...5 4 TRANSMISSION GEARBOX 5 4 1 TRANSMISSION GEARBOX ...
Page 176: ...5 4 TRANSMISSION GEARBOX 5 4 8 SHIFT LEVER ...
Page 201: ...7 1 STEERING SYSTEM AND SUSPENSION 7 1 1 STEERING SYSTEM EPS MODEL ...
Page 202: ...7 1 STEERING AND SUSPENSION 7 1 2 NON EPS MODEL ...
Page 208: ...7 1 STEERING AND SUSPENSION 7 1 8 FRONT SUSPENSION ...
Page 212: ...7 1 STEERING AND SUSPENSION 7 1 12 REAR SUSPENSION ...
Page 217: ...7 2 ELECTRIC POWER STEERING 7 2 1 EPS Electric Power Steering ...
Page 232: ...7 3 BRAKE SYSTEM AND BODY COVER 7 3 1 BRAKE FRONT BRAKE ...
Page 233: ...7 3 BRAKE SYSTEM AND BODY COVER 7 3 2 REAR BRAKE ...
Page 240: ...7 3 BRAKE SYSTEM AND BODY COVER 7 3 9 BODY FRONT BUMPER TOP COVER SIDE COVER FOOTREST ...
Page 241: ...7 3 BRAKE SYSTEM AND BODY COVER 7 3 10 FRONT COVER REAR COVER ...