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System Overview

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8

TIDUES1A – October 2019 – Revised February 2020

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Copyright © 2019–2020, Texas Instruments Incorporated

EMC Compliant 10/100-Mbps Ethernet PHY Reference Design With IEEE
802.3at Type-1 (

12.95 W) PoE-PD

2.3

Highlighted Products

The EMC Compliant 10/100 Mbps Ethernet PHY reference design with IEEE 802.3at Type-1 (

12.95 W)

PoE-PD features the following devices:

PSE side board (Board-1):

TPS23861: Quad IEEE 802.3at Power-Over-Ethernet PSE controller

DP83825I: Low-power 10/100 Mbps Ethernet physical layer transceiver

DP83822I: Robust low-power 10/100 Ethernet physical layer (PHY) transceiver

ESDS312: 3.6-V Data-line surge and 30-kV ESD protection diode array

TPS7A2633: 500-mA, 18-V, low-I

Q

low-dropout (LDO) linear regulator with power good

MSP430F5529: 25-MHz MCU with integrated USB PHY, 128KB Flash, 8KB RAM, 12-bit, 14-channel
ADC, 32-bit hardware multiplier

LM3478: 2.97-V to approximately 40-V wide-input range Boost, SEPIC, Flyback DC/DC Controller

LP5907: 250-mA ultra-low-noise, low-I

Q

low-dropout (LDO) linear regulator

LM5160: Wide input 65-V, 2-A synchronous buck, Fly-Buck™ converter

TPS7A4001: 100-V input, 50-mA, single output low-dropout linear regulator

PD side board (Board-2):

TPS23755: IEEE 802.3at PoE PD with no-opto flyback DC/DC controller

DP83825I: Low-power 10/100 Mbps Ethernet physical layer transceiver

ESDS312: 3.6-V, data-line surge and 30-kV ESD protection diode array

TPS2121: 2.7–22 V, 56-m

, 4.5-A, priority power MUX with seamless switchover

TPS7A26: 500-mA, 18-V low-I

Q

low-dropout (LDO) linear regulator with power good

MSP430F5529: 25-MHz MCU with integrated USB PHY, 128KB Flash, 8KB RAM, 12-bit, 14-channel
ADC, 32-bit hardware multiplier

For more information on each of these devices, see their respective product folders at www.ti.com.

2.4

System Design Theory

2.4.1

Reduced Media Independent Interface (RMII)

For space-critical designs, the DP83825I 10/100 Mbps single port Physical Layer device incorporates the
low pin count Reduced Media Independent Interface (RMII) as specified in the RMII specification. The
RMII provides a lower pin count alternative to the IEEE 802.3 defined Media Independent Interface (MII)
for connecting the DP83825I PHY to a MAC or another PHY in back-to-back or repeater mode in 10/100
Mbps systems. It allows the designer to minimize the cost of the system design while maintaining all the
features of the IEEE 802.3 specification. The Ethernet standard (IEEE 802.3u) defines the MII with 16 pins
per port for data and control (8 data lines and 8 control signals). The RMII specification reduces the data
interfaces from 4-bit data to 2-bit data. In addition, control is reduced to 3 signals. Thus, the total signal
connection is reduced to 7 pins (8 pins if RX_ER is required by the MAC).

This reference design does not include a media access controller (MAC) on PD side board. Therefore, the
RMII signals of the DP83825I device terminate at pin header J6 for RMII external loopback. Since the
RMII transmit and receive signals are synchronous to the same clock, it is possible to implement a remote
loopback using external connections. This operation allows diagnostic testing where it may be desirable to
receive data on the physical media and loop that data back to the transmitter, providing a remote loopback
for the far-end link partner. The following connections need to be made external to the DP83825 device:

Connect RXD[1:0] to TXD[1:0]

Connect RX_DV to TX_EN

Although RMII is synchronous bus architecture, there are a number of factors limiting signal trace lengths.
RMII signals are single-ended signals and the recommendations for reducing the effects of digital I/O
noise coupling include:

With a longer trace, the signal becomes more attenuated at the destination and thus more susceptible

Summary of Contents for TIDA-010046

Page 1: ...150 m reach over CAT5e cable which is beyond the standard Ethernet distance limitation of 100 m 328 feet Also demonstrating power delivery over Ethernet cable along with data communication using IEEE...

Page 2: ...ucture upgrade is necessary PoE technology saves time and cost of installing separate power cabling AC outlets and wall warts as well as eliminates the need for a dedicated UPS for individual devices...

Page 3: ...port with PoE PD MAC interface RMII Master and Slave mode Termination Integrated MDI and MAC termination resistors Status LED Two LEDs Link and activity with option to configure as PU or PD Clock 25 M...

Page 4: ...d in RMII back to back mode and an IEEE 802 3at Type 1 compliant 15 4 W PSE TPS23861 it functions as a PoE Ethernet extender The PSE is the network PoE element that injects power onto an Ethernet cabl...

Page 5: ...3 3 V TPS7A26 LDO 12 V to 3 3 V TPS2121 Power MUX Isolation Barrier Isolation Barrier Isolation Barrier PRBS ON 48 V RTN TVS Diode Array MDC MDIO MDIO MDC 0 F 5 V LM5160 Iso Fly XFN 12 V to 3 6 V 12V...

Page 6: ...RMII to the DP83825I device which are then transmitted out from the RJ45 connector J8 over a 150 m Ethernet cable after injecting power to the PD side board The PSE side board is equipped with the nec...

Page 7: ...r supplying power to network devices over the same cabling used to carry network traffic Therefore no infrastructure upgrade is necessary PoE technology saves time and the cost of installing separate...

Page 8: ...om 2 4 System Design Theory 2 4 1 Reduced Media Independent Interface RMII For space critical designs the DP83825I 10 100 Mbps single port Physical Layer device incorporates the low pin count Reduced...

Page 9: ...ide board the two Ethernet PHYs DP83822I and DP83825I are connected in RMII repeater mode The DP83825I device provides the option to enable repeater mode functionality to extend the cable reach Two DP...

Page 10: ...lues 0x0000 0b00000 through 0x001F 0b11111 By default the DP83822I device will latch in the PHY address 0x0001 0b00001 The DP83825I device can be configured for up to 4 PHY addresses available through...

Page 11: ...Table 3 This is achieved by using 2 49 k for R86 RH and do not populate R91 RL as highlighted in Table 4 and also shown in Figure 6 Table 2 DP83822I MAC Interface Configuration RGMII_EN RMIIEN XI_50...

Page 12: ...1 S1 3V3_822_IO 3V3_IO 3V3_IO 3V3_IO GND_1 0 R31 DNP 0 R28 DNP 0 R37 2 2k R22 825_CLKOUT 1 F C24 470 R15 5 76k R85 DNP 2 49k R93 DNP GND_1 5 76k R87 DNP 2 49k R94 DNP GND_1 5 76k R88 DNP 2 49k R95 DN...

Page 13: ...25 The DP83825I device offers programmable termination impedance for RMII interface and integrated MDI termination resistors as Figure 9 shows These features allow the removal of external series termi...

Page 14: ...ce matching and EMC improvement The 10 100Base T Ethernet utilizes an Unshielded Twisted Pair UTP transmission cable consisting of four sets of twisted pairs connected in a balanced configuration The...

Page 15: ...tap of the transformer should connect through a capacitor to ground forming a low pass filter with common mode choke as Figure 11 shows The CMRR cutoff frequency can be changed by common mode choke se...

Page 16: ...ut for the TPS23861 PoE PSE device Figure 12 TPS23861 PoE PSE on PSE Side Board Layout NOTE Be sure the VPWR and VDD rails follow the proper power up sequence In this reference design the VPWR starts...

Page 17: ...I device supports an external CMOS level oscillator source or an internal oscillator with an external crystal The use of a 25 MHz parallel 20 pF load crystal is recommended if a crystal source is desi...

Page 18: ...An external isolation transformer is interfaced The TIDA 010046 design uses the HX1198FNL transformer from Pulse Electronics The device is a 1 1 transformer with an isolation of 1 5 kVRMS for 60 seco...

Page 19: ...2 device place the 49 9 1 resistors and 0 1 F decoupling capacitor near the TD TD and RD RD pins and via directly to the AVDD plane as Figure 16 shows To reduce the crosstalk interference on signals k...

Page 20: ...ground and circuit ground isolated by turning chassis ground into an isolated island by leaving a gap between the planes Connecting a 1206 size capacitor between chassis ground and circuit ground is r...

Page 21: ...D_P 646 203 mils RD_N 644 074 mils Figure 17 Differential Signal Pair and Plane Crossing Figure 18 Differential Signal Traces 2 5 1 2 MDI Connections Between Isolation Transformer and RJ45 Connector F...

Page 22: ...matched within 50 mils see Table 10 Do not overlap the circuit and chassis ground planes keep them isolated Connect chassis ground and system ground together using two size 1206 0 resistors across the...

Page 23: ...e one set of capacitors on each side of the Ethernet magnetic Table 10 Differential Signal Trace Length From Magnetics to RJ45 Connector on PSE Side Board MDI DIFFERENTIAL PAIR NAME TRACE LENGTH FROM...

Page 24: ...umentation Feedback Copyright 2019 2020 Texas Instruments Incorporated EMC Compliant 10 100 Mbps Ethernet PHY Reference Design With IEEE 802 3at Type 1 12 95 W PoE PD Figure 22 Recommended 10 100 Mbps...

Page 25: ...tware Testing Requirements and Test Results 3 1 Required Hardware and Software 3 1 1 Hardware 3 1 1 1 PSE Side Board Top and Bottom Views Figure 23 shows the top view of the PSE side board All the ICs...

Page 26: ...opyright 2019 2020 Texas Instruments Incorporated EMC Compliant 10 100 Mbps Ethernet PHY Reference Design With IEEE 802 3at Type 1 12 95 W PoE PD 3 1 1 2 PD Side Board Top and Bottom Views Figure 25 a...

Page 27: ...to the bus The USB 2 MDIO tool allows users to read write script register read and write transactions and log data coming from the MDIO bus Download the USB to MDIO serial management tool from http w...

Page 28: ...ation Barrier PRBS ON 48 V RTN TVS Diode Array MDC MDIO MDIO MDC 0 F 5 V LM5160 Iso Fly XFN 12 V to 3 6 V 12V_IN LM3478 Boost DC DC 12 V to 48 V 48V TVS Diode Array TVS Diode Array 48 V TVS Diode Arra...

Page 29: ...a receiver it can suffer impairments The transmitter PCB traces connectors and cables will introduce interference that will degrade a signal both in its amplitude and timing An eye diagram is a common...

Page 30: ...1 with less than a 5 chance of error Test Procedure 1 150 m Cable Length for Data Only Configure the IXIA link simulator to generate more than 20 million packets with random data Use 150 m long CAT5e...

Page 31: ...bpart B Class A and B limits Conducted immunity IEC61000 6 2 for ESD and IEC61000 4 4 for EFT 3 2 2 3 1 Radiated Emission Test Any electronic products must pass applicable EMC requirements for the are...

Page 32: ...ols and similar apparatus CISPR 14 1 EN 55014 1 Luminaires lighting equipment CISPR 15 EN 55015 Part 15 Part 18 Equipment with no product specific standard Light industrial IEC 61000 6 3 EN 61000 6 3...

Page 33: ...Class B devices because they are more likely to be located close to a radio or TV receiver in the home environment Therefore for Class B emission limits are more restrictive than Class A by a factor...

Page 34: ...xas Instruments Incorporated EMC Compliant 10 100 Mbps Ethernet PHY Reference Design With IEEE 802 3at Type 1 12 95 W PoE PD Figure 32 Actual Test Setup for Radiated Emission Test With Antenna Positio...

Page 35: ...802 3at Type 1 12 95 W PoE PD To evaluate the radiated emissions of the DUT ambient EM levels at the test site first must be determined The ideal situation is for all of the ambient signals to be bel...

Page 36: ...vised February 2020 Submit Documentation Feedback Copyright 2019 2020 Texas Instruments Incorporated EMC Compliant 10 100 Mbps Ethernet PHY Reference Design With IEEE 802 3at Type 1 12 95 W PoE PD Fig...

Page 37: ...0046 reference design is pre compliance tested for ESD and EFT with reference to standards IEC61000 4 2 and IEC61000 4 4 respectively The performance acceptance criterion is defined as in Table 14 Tab...

Page 38: ...for functionality The test results show the TIDA 010046 reference design can withstand the required discharge see Table 15 There were no signs of any permanent failure or damage The DUT was found wor...

Page 39: ...nd the other board was simply looping back those packets After the test the DUT was verified for functionality The test results show the DUT can withstand up to 2 kV The DUT performed normally after e...

Page 40: ...Ethernet Physical Layer Transceiver Data Sheet 3 Texas Instruments TPS23861 Power On Considerations Application Report 4 Texas Instruments Selection and Specification of Crystals for Texas Instruments...

Page 41: ...ntation Feedback Copyright 2019 2020 Texas Instruments Incorporated Revision History Revision History NOTE Page numbers for previous revisions may differ from page numbers in the current version Chang...

Page 42: ...e resources are subject to change without notice TI grants you permission to use these resources only for development of an application that uses the TI products described in the resource Other reprod...

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