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System Overview

7

TIDUES1A – October 2019 – Revised February 2020

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Copyright © 2019–2020, Texas Instruments Incorporated

EMC Compliant 10/100-Mbps Ethernet PHY Reference Design With IEEE

802.3at Type-1 (

12.95 W) PoE-PD

2.2

Design Considerations

2.2.1

Ethernet Physical Layer Transceiver (PHY)

The standard 100-m limitation of Ethernet might severely limit the viable locations where system designers
and implementers want to operate a remote IP-enabled device. IP surveillance networks should be able to
withstand high frequencies and large data packet transmission with minimum data loss to support IP video
and mega-pixel transmission. The IP network cameras are becoming more compact and are always a
space-critical application. In this reference design, it is necessary to use a 10/100 Mbps Ethernet PHY that
can support a longer cable beyond the standard Ethernet distance limitation of 100 m (328 feet) in a small
form-factor at a lower cost and lower power consumption.

This reference design is based around the DP83825I device, which is an ultra-small form factor, very low
power Ethernet physical layer transceiver with integrated PMD sublayers to support 10BASE-Te,
100BASE-TX Ethernet protocols. It supports up to 150 m reach over CAT5e cable. The DP83825I device
interfaces directly to twisted pair media via an external transformer. It interfaces to the MAC layer through
RMII both in Master and Slave mode and it provides 50-MHz output clock in RMII master mode. This clock
is synchronized to MDI derived clock to reduce the jitter in the system.

2.2.2

Power-over-Ethernet (PoE)

For any IP-enabled device to function, it requires both Ethernet and power. It is often desirable and
required to install a remote IP-enabled device in a location where electrical power is not available. This is
where PoE technology supplies a solution. PoE is a mechanism for supplying power to network devices
over the same cabling used to carry network traffic. Therefore, no infrastructure upgrade is necessary.
PoE technology saves time and the cost of installing separate power cabling, AC outlets and wall warts,
as well as eliminating the need for a dedicated UPS for individual devices. PoE can enable fast installation
and deployment, and maximum reliability for current IP-based networks. As PoE changes to meet growing
technology and application requirements, it is being categorized by classes. PoE devices, on the other
hand, are classified by type depending on their power requirements. The difference between PoE “types”
and “classes” can sometimes cause confusion when talking about PoE applications and capabilities. IEEE
PoE standards provide for signaling between the PSE and PD. PSEs are devices (such as switches) that
provide power on the network cable. PDs are the devices powered by a PSE: wireless access points, IP
surveillance cameras, VoIP phones, and so forth. In this reference design, the PSE and PD must
demonstrate reliable power delivery along with data communication over the Ethernet cable.

This reference design uses the TPS23861 device as PoE-PSE and the TPS23755 device as PoE-PD. The
TPS23861 device is an easy-to-use, flexible, IEEE802.3at PSE solution. The TPS23861 device
automatically detects PDs that have a valid signature, determines power requirements according to
classification and applies power. Two-event classification is supported for Type-2 PDs. The TPS23861
device supports DC disconnection and the external FET architecture allows designers to balance size,
efficiency, and solution cost requirements. The TPS23755 device combines a PoE PD interface, a 150-V
switching power FET, and a current-mode DC/DC controller optimized for flyback topology. The high level
of integration along with primary side regulation (PSR), spread spectrum frequency dithering (SSFD), and
advanced startup makes the TPS23755 device an ideal solution for size-constrained applications. The
PoE implementation supports the IEEE 802.3at standard as a 13-W, Type 1 PD.

Summary of Contents for TIDA-010046

Page 1: ...150 m reach over CAT5e cable which is beyond the standard Ethernet distance limitation of 100 m 328 feet Also demonstrating power delivery over Ethernet cable along with data communication using IEEE...

Page 2: ...ucture upgrade is necessary PoE technology saves time and cost of installing separate power cabling AC outlets and wall warts as well as eliminates the need for a dedicated UPS for individual devices...

Page 3: ...port with PoE PD MAC interface RMII Master and Slave mode Termination Integrated MDI and MAC termination resistors Status LED Two LEDs Link and activity with option to configure as PU or PD Clock 25 M...

Page 4: ...d in RMII back to back mode and an IEEE 802 3at Type 1 compliant 15 4 W PSE TPS23861 it functions as a PoE Ethernet extender The PSE is the network PoE element that injects power onto an Ethernet cabl...

Page 5: ...3 3 V TPS7A26 LDO 12 V to 3 3 V TPS2121 Power MUX Isolation Barrier Isolation Barrier Isolation Barrier PRBS ON 48 V RTN TVS Diode Array MDC MDIO MDIO MDC 0 F 5 V LM5160 Iso Fly XFN 12 V to 3 6 V 12V...

Page 6: ...RMII to the DP83825I device which are then transmitted out from the RJ45 connector J8 over a 150 m Ethernet cable after injecting power to the PD side board The PSE side board is equipped with the nec...

Page 7: ...r supplying power to network devices over the same cabling used to carry network traffic Therefore no infrastructure upgrade is necessary PoE technology saves time and the cost of installing separate...

Page 8: ...om 2 4 System Design Theory 2 4 1 Reduced Media Independent Interface RMII For space critical designs the DP83825I 10 100 Mbps single port Physical Layer device incorporates the low pin count Reduced...

Page 9: ...ide board the two Ethernet PHYs DP83822I and DP83825I are connected in RMII repeater mode The DP83825I device provides the option to enable repeater mode functionality to extend the cable reach Two DP...

Page 10: ...lues 0x0000 0b00000 through 0x001F 0b11111 By default the DP83822I device will latch in the PHY address 0x0001 0b00001 The DP83825I device can be configured for up to 4 PHY addresses available through...

Page 11: ...Table 3 This is achieved by using 2 49 k for R86 RH and do not populate R91 RL as highlighted in Table 4 and also shown in Figure 6 Table 2 DP83822I MAC Interface Configuration RGMII_EN RMIIEN XI_50...

Page 12: ...1 S1 3V3_822_IO 3V3_IO 3V3_IO 3V3_IO GND_1 0 R31 DNP 0 R28 DNP 0 R37 2 2k R22 825_CLKOUT 1 F C24 470 R15 5 76k R85 DNP 2 49k R93 DNP GND_1 5 76k R87 DNP 2 49k R94 DNP GND_1 5 76k R88 DNP 2 49k R95 DN...

Page 13: ...25 The DP83825I device offers programmable termination impedance for RMII interface and integrated MDI termination resistors as Figure 9 shows These features allow the removal of external series termi...

Page 14: ...ce matching and EMC improvement The 10 100Base T Ethernet utilizes an Unshielded Twisted Pair UTP transmission cable consisting of four sets of twisted pairs connected in a balanced configuration The...

Page 15: ...tap of the transformer should connect through a capacitor to ground forming a low pass filter with common mode choke as Figure 11 shows The CMRR cutoff frequency can be changed by common mode choke se...

Page 16: ...ut for the TPS23861 PoE PSE device Figure 12 TPS23861 PoE PSE on PSE Side Board Layout NOTE Be sure the VPWR and VDD rails follow the proper power up sequence In this reference design the VPWR starts...

Page 17: ...I device supports an external CMOS level oscillator source or an internal oscillator with an external crystal The use of a 25 MHz parallel 20 pF load crystal is recommended if a crystal source is desi...

Page 18: ...An external isolation transformer is interfaced The TIDA 010046 design uses the HX1198FNL transformer from Pulse Electronics The device is a 1 1 transformer with an isolation of 1 5 kVRMS for 60 seco...

Page 19: ...2 device place the 49 9 1 resistors and 0 1 F decoupling capacitor near the TD TD and RD RD pins and via directly to the AVDD plane as Figure 16 shows To reduce the crosstalk interference on signals k...

Page 20: ...ground and circuit ground isolated by turning chassis ground into an isolated island by leaving a gap between the planes Connecting a 1206 size capacitor between chassis ground and circuit ground is r...

Page 21: ...D_P 646 203 mils RD_N 644 074 mils Figure 17 Differential Signal Pair and Plane Crossing Figure 18 Differential Signal Traces 2 5 1 2 MDI Connections Between Isolation Transformer and RJ45 Connector F...

Page 22: ...matched within 50 mils see Table 10 Do not overlap the circuit and chassis ground planes keep them isolated Connect chassis ground and system ground together using two size 1206 0 resistors across the...

Page 23: ...e one set of capacitors on each side of the Ethernet magnetic Table 10 Differential Signal Trace Length From Magnetics to RJ45 Connector on PSE Side Board MDI DIFFERENTIAL PAIR NAME TRACE LENGTH FROM...

Page 24: ...umentation Feedback Copyright 2019 2020 Texas Instruments Incorporated EMC Compliant 10 100 Mbps Ethernet PHY Reference Design With IEEE 802 3at Type 1 12 95 W PoE PD Figure 22 Recommended 10 100 Mbps...

Page 25: ...tware Testing Requirements and Test Results 3 1 Required Hardware and Software 3 1 1 Hardware 3 1 1 1 PSE Side Board Top and Bottom Views Figure 23 shows the top view of the PSE side board All the ICs...

Page 26: ...opyright 2019 2020 Texas Instruments Incorporated EMC Compliant 10 100 Mbps Ethernet PHY Reference Design With IEEE 802 3at Type 1 12 95 W PoE PD 3 1 1 2 PD Side Board Top and Bottom Views Figure 25 a...

Page 27: ...to the bus The USB 2 MDIO tool allows users to read write script register read and write transactions and log data coming from the MDIO bus Download the USB to MDIO serial management tool from http w...

Page 28: ...ation Barrier PRBS ON 48 V RTN TVS Diode Array MDC MDIO MDIO MDC 0 F 5 V LM5160 Iso Fly XFN 12 V to 3 6 V 12V_IN LM3478 Boost DC DC 12 V to 48 V 48V TVS Diode Array TVS Diode Array 48 V TVS Diode Arra...

Page 29: ...a receiver it can suffer impairments The transmitter PCB traces connectors and cables will introduce interference that will degrade a signal both in its amplitude and timing An eye diagram is a common...

Page 30: ...1 with less than a 5 chance of error Test Procedure 1 150 m Cable Length for Data Only Configure the IXIA link simulator to generate more than 20 million packets with random data Use 150 m long CAT5e...

Page 31: ...bpart B Class A and B limits Conducted immunity IEC61000 6 2 for ESD and IEC61000 4 4 for EFT 3 2 2 3 1 Radiated Emission Test Any electronic products must pass applicable EMC requirements for the are...

Page 32: ...ols and similar apparatus CISPR 14 1 EN 55014 1 Luminaires lighting equipment CISPR 15 EN 55015 Part 15 Part 18 Equipment with no product specific standard Light industrial IEC 61000 6 3 EN 61000 6 3...

Page 33: ...Class B devices because they are more likely to be located close to a radio or TV receiver in the home environment Therefore for Class B emission limits are more restrictive than Class A by a factor...

Page 34: ...xas Instruments Incorporated EMC Compliant 10 100 Mbps Ethernet PHY Reference Design With IEEE 802 3at Type 1 12 95 W PoE PD Figure 32 Actual Test Setup for Radiated Emission Test With Antenna Positio...

Page 35: ...802 3at Type 1 12 95 W PoE PD To evaluate the radiated emissions of the DUT ambient EM levels at the test site first must be determined The ideal situation is for all of the ambient signals to be bel...

Page 36: ...vised February 2020 Submit Documentation Feedback Copyright 2019 2020 Texas Instruments Incorporated EMC Compliant 10 100 Mbps Ethernet PHY Reference Design With IEEE 802 3at Type 1 12 95 W PoE PD Fig...

Page 37: ...0046 reference design is pre compliance tested for ESD and EFT with reference to standards IEC61000 4 2 and IEC61000 4 4 respectively The performance acceptance criterion is defined as in Table 14 Tab...

Page 38: ...for functionality The test results show the TIDA 010046 reference design can withstand the required discharge see Table 15 There were no signs of any permanent failure or damage The DUT was found wor...

Page 39: ...nd the other board was simply looping back those packets After the test the DUT was verified for functionality The test results show the DUT can withstand up to 2 kV The DUT performed normally after e...

Page 40: ...Ethernet Physical Layer Transceiver Data Sheet 3 Texas Instruments TPS23861 Power On Considerations Application Report 4 Texas Instruments Selection and Specification of Crystals for Texas Instruments...

Page 41: ...ntation Feedback Copyright 2019 2020 Texas Instruments Incorporated Revision History Revision History NOTE Page numbers for previous revisions may differ from page numbers in the current version Chang...

Page 42: ...e resources are subject to change without notice TI grants you permission to use these resources only for development of an application that uses the TI products described in the resource Other reprod...

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