TESVOLT TS HV 70 Installation And Operating Manual Download Page 23 | Manualshive

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battery storage system ts hV 70 outdoor

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© TESVOLT We reserve the right to make technical changes! RD.TI.026.E.ENG_Installation_Manual_TSHV70OD_v.A.01 Last revised

07/2020

Wiring 16 battery modules

1

1

2

3

4

5

6

7

16

15

14

13

12

11

10

8

9

DC module connector

Rack balancing

BAT COM

Order in the battery string

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21
22
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25
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Summary of Contents for TS HV 70

Page 1: ...TS HV 70 OUTDOOR Installation and Operating Manual The Energy Storage Experts THE ENERGY STORAGE EXPERTS ...

Page 2: ...er s site 10 3 5 Installation site 11 4 Technical data 12 4 1 SMA Sunny Tripower Storage 60 SMA STPS 60 12 4 2 TESVOLT TSHV70 Outdoor 12 5 Battery storage system TS HV70 Outdoor 13 5 1 Variants and equipment TS HV70 Outdoor 13 5 2 Cabinet and accessories 14 5 3 Cabinet scope of delivery 15 5 4 Setting up the components 16 5 5 TS HV70 Outdoor scope of delivery 17 5 6 Connections and structure of th...

Page 3: ...stem 44 10 1 Expanding capacity using the TS HV expansion set 44 10 2 Expanding capacity using additional TS HV 70 Outdoor units 46 10 3 Expanding the power using SMA STPS 60 49 11 TESVOLT battery monitoring software BatMon 50 11 1 Views and functions 50 11 2 Menu structure 52 11 3 The most important cell parameters 52 12 Fault and warning messages on the TESVOLT TS HV 70 Outdoor 53 13 Maintenance...

Page 4: ...rds and legal regulations in other countries may contradict the specifications in this manual If this case please contact service tesvolt com or the TESVOLT Service Line 49 0 3491 8797 200 1 2 EXPLANATION OF SYMBOLS Symbols in this manual This manual contains the following types of warnings and information DANGER This symbol indicates that electric shock may result if you fail to follow the instru...

Page 5: ...ediate vicinity of the storage system is prohibited DO NOT INSERT OBJECTS INTO OPENINGS ON THE STORAGE SYSTEM S CASING No objects such as screwdrivers may be inserted through openings in the casing of the storage system WEAR SAFETY GOGGLES Wear safety goggles when working on the unit FOLLOW THE MANUAL It is imperative that you follow the Installation and Operating Manual when working on and operat...

Page 6: ...ospheres When installing the battery storage system ensure that it is standing on a sufficiently dry horizontal and flat surface with sufficient load bearing capacity The inclination of the installation area may not exceed 0 5 Irregularities must be 0 25 in accordance with DIN 18202 The system is to be installed in the agreed location and may not be subsequently moved The altitude of the installat...

Page 7: ...et out in IEC 61508 parts 1 to 7 and complies with safety integrity level SIL 1 DANGER Lethal electric shock from damaged components or short circuits Bridging the battery poles causes a short circuit that results in a flow of electrical current A short cir cuit of this type should be avoided under all circumstances For this reason follow these instructions Use insulated tools and insulated gloves...

Page 8: ...rs Do not use defective or damaged battery modules DANGER Danger of death due to misuse Any use that extends beyond or deviates from appropriate use of the energy storage system can lead to significant hazards DANGER Danger of death due to unqualified operators using the unit Incorrect handling of the battery storage system can result in significant hazards for the operator For this reason any act...

Page 9: ...reaker for master slave system 3 3 TRANSPORT TO THE END CUSTOMER Transport regulations and safety information All the requirements set down in the German Ordinance on the Transport of Dangerous Goods by Road Rail and Inland Waterways GGVSEB and the European Agreement Concerning the International Carriage of Dangerous Goods by Road ADR must be adhered to The battery modules may only be transported ...

Page 10: ...s carried out safely and that only suitable means of transport are used CAUTION Risk of injury due to the battery cabinet toppling over during transport Do not tilt the cabinet The cabinet weighs approx 400 kg and may topple over if tilted excessively causing injuries or material damage CAUTION Risk of injury to feet due to crushing when the cabinet is being transported Safety shoes with protectiv...

Page 11: ...pacity If in doubt consult a structural engineer Dimensions and distances Both diagrams view from above Foundation Space requirements All measurements in cm 153 5 10 10 173 5 21 5 11 5 31 93 5 73 5 170 20 270 60 Assembly allowance Required space incl installation Fastening points base 4 x M12 threaded inserts or M12 threaded rods protruding length min 30 mm max 70 mm Position size of the floor out...

Page 12: ...tee 5 years Figure 4 1 SMA STPS 60 with SMA Inverter Manager 4 2 TESVOLT TSHV70 Outdoor TECHNICAL DATA TESVOLT TS HV 70 OUTDOOR Energy 14 16 battery modules 67kWh 76kWh C rate 1C Cells Lithium NMC prismatic Samsung SDI Max charging discharging current 94 A Cell balancing Active Battery Optimizer Cycles expected at 100 DoD 70 EoL 23 C 5 C 6 000 1C 1C or 8 000 0 5C 0 5C Efficiency battery Up to 98 S...

Page 13: ...IUM PREMIUM Number of air conditioners 1 2 Environmental temperature 1x heating unit 28 C to 40 C 33 C to 55 C 2x heating units 33 C to 40 C 33 C to 55 C Master slave designs The various master slave variants differ in terms of their equipment in the battery inverter the com munication and the measuring and control technology Please note that the master slave systems always require at least one Ba...

Page 14: ...in factory configuration without battery modules SMA STPS 60 cover SMA STPS 60 fastening plate A I J Special key for safety screw Safety screw with accesso ries and tool Cage nut with installation aid Pan head screw with plastic washer Installed concrete base delivered un installed Safety key to battery cabinet top key for cover bottom R S T Switche SMA Inverter Manager SMA Data Manager M B F G D ...

Page 15: ...1 1 Cover for SMA STPS 60 pre installed master designs only J 1 1 Fastening plate SMA STPS 60 pre installed master designs only K 100 100 100 Cage nut M6 pre installed K 1 1 1 1 L auxiliary tool for cage nut L 100 100 100 M6 x 16 flat head screws cross head L 1 100 100 100 M6 plastic washer M 4 4 4 M12 x 20 safety screw with rubber washer and seal replacement for crane lugs with anti theft protect...

Page 16: ... 14 15 3 1 3 2 3 1 Spacer with accessory for lifting the cabinet cover Battery module incl Active Battery Optimizer ABO Fuse 35 125 A APU connector set HV1000 Module connector set HV1000 TS HV 70 Outdoor Installa tion and Operating Manual TESVOLT USB Stick top Type plate BatBreaker SMA Tripower Storage 60 STPS 60 2 1 2 2 2 3 9 9 1 TS HV 70 OUTDOOR Installations und Betriebsanleitung The Energy Sto...

Page 17: ...led with red wire end ferrule and red plug 6 1 1 0 DC connector kit HV1000 Outdoor BatBreaker STPS STPS terminal X4 only for mas ter slave systems only for master admin master designs 6 1 1 1 0 L DC connecting cable 35 mm2 pre installed with two red wire end ferrules 6 2 1 1 0 L DC connecting cable 35 mm2 pre installed with two red wire end ferrules 7 1 1 0 DC connector kit HV1000 Outdoor APU STPS...

Page 18: ... information can be found in the section Overview of all addressing options on page 49 11 BAT COM Communication connection to the first battery module 12 CHARGER DC connection for the SMA STPS 60 or BatBreaker for the positive pole red 13 CHARGER DC connection for the SMA STPS 60 or BatBreaker for the negative pole black 14 GROUND Grounding connection M6 thread bolt on the rear of the unit 15 DISP...

Page 19: ... X4 APU output terminal to BatBreaker blue Circuit breaker assignment 1 F3 circuit breaker for heating unit L 2 F3 circuit breaker for heating unit N 3 F4 circuit breaker for air conditioner 1 L 4 F4 circuit breaker for air conditioner 1 N 5 F5 circuit breaker for air conditioner 2 L 6 F5 circuit breaker for air conditioner 2 N 7 F6 RCB CB service plugs L 8 F6 RCB CB service plugs N 9 F7 circuit b...

Page 20: ...ircuit breaker assignment 1 F3 circuit breaker for heating unit L 2 F3 circuit breaker for heating unit N 3 F4 circuit breaker for air conditioner 1 L 4 F4 circuit breaker for air conditioner 1 N 5 F5 circuit breaker for air conditioner 2 L 6 F5 circuit breaker for air conditioner 2 N 7 F6 RCB CB service plugs L 8 F6 RCB CB service plugs N 9 F7 circuit breaker for 24 V voltage supply IVM 10 F7 spa...

Page 21: ...minal to BatBreaker white 2 X4 APU output terminal to BatBreaker blue Circuit breaker assignment 1 F3 circuit breaker for heating unit L 2 F3 circuit breaker for heating unit N 3 F4 circuit breaker for air conditioner 1 L 4 F4 circuit breaker for air conditioner 1 N 5 F5 circuit breaker for air conditioner 2 L 6 F5 circuit breaker for air conditioner 2 N 7 F6 RCB CB service plugs L 8 F6 RCB CB ser...

Page 22: ...right to make technical changes RD TI 026 E ENG_Installation_Manual_TSHV70OD_v A 01 Last revised 07 2020 5 9 WIRING THE BATTERY MODULES Wiring 14 battery modules 1 1 2 3 4 5 6 7 14 13 12 10 10 9 8 DC module connector Rack balancing BAT COM Order in the battery string ...

Page 23: ...reserve the right to make technical changes RD TI 026 E ENG_Installation_Manual_TSHV70OD_v A 01 Last revised 07 2020 Wiring 16 battery modules 1 1 2 3 4 5 6 7 16 15 14 13 12 11 10 8 9 DC module connector Rack balancing BAT COM Order in the battery string ...

Page 24: ...nal concrete base R the next step is to install the base in a suitable foundation pit in accordance with the installation instructions supplied Before installing the cabinet on the base the perpendicularity of the base must be thoroughly checked and corrected if necessary Deviations can cause prob lems with the subsequent installation of the cabinet Finally refill the foundation pit ATTENTION Risk...

Page 25: ...ners of the cabi net base Then tighten these handtight into the mounting thread with a few rotations Then lower the cabinet completely onto the concrete base and tighten all the screws tightly 7 The crane lugs must now be replaced with the M12 x 20 safety screws M including the washer and seal First remove the four crane lugs from the top of the cabinet 8 Prepare the washer for installation by ins...

Page 26: ...rx screwdriver 2 It is now possible to feed all the cables for connecting the TS HV70 Outdoor through the floor outlet The cables must extend beyond the floor outlet by the following lengths Network cable Janitza Internet 1 40 m Grounding rods foundation grounding connection 1x 50 mm2 1 10 m AC supply line 5x50 mm 0 75 m 3 Next pass all the cables through the seal on the cable outlet cover 4 Then ...

Page 27: ...nnect the PE supply line extending from the foundation grounding or grounding rod to the busbar on the potential equali zation rail H 9 It is now possible to refit the cover for the cable outlet on the base with the 5 5 x12 screws that were previously removed Take care to ensure the correct seating of the rubber seal between the base outlet and the base of the cabinet to ensure that the seal is co...

Page 28: ...ll battery modules 1 of a TS HV70 Outdoor must have exactly the same state of charge So be sure to check the battery modules voltage before fitting them The battery module s voltage must be 50 0 1 V at the point of installation If you notice any deviations please email service tesvolt com or contact the TESVOLT Service Line on 49 0 3491 8797 200 3 Insert the first battery module below the APU into...

Page 29: ... cables for both CHARGER connections 12 13 may only be plugged in once the STPS has been connected Otherwise battery cabinet components can carry the battery voltage as the DC supply lines have already been connected under the hood and this can lead to contact between the uninsulated supply lines and other components ATTENTION Possible damage to the unit due to an incorrect DC connection If the DC...

Page 30: ...ack balancing cables will damage the active battery optimiser which must then be replaced Ensure correct wiring in accordance with section 5 9 Wiring the battery modules on page 22 et seq 10 Now connect the pre installed rack balancing 4 3 cable from the cabinet connector kit to the rack balancing IN connection on the first battery module below the APU 11 Connect the rack balancing OUT connection ...

Page 31: ...section 5 9 Wiring the battery modules on page 22 et seq 14 Connect the BAT COM communication cable using the patch cables 2 3 3 2 and 4 2 supplied Connect the BAT COM con nection 11 on the APU HV1000 S to the BAT COM IN on the bat tery module located beneath the APU HV1000 S using the patch cable 2 3 Then use a patch cable 3 2 to connect the same mod ule s BAT COM OUT connection to the next modul...

Page 32: ...tage by the power supply unit in the APU HV1000 S Connecting a non floating switching device can result in damage to the APU and or external components E stop states 1 Contacts 1 and 2 of the Wago plug are connected e g by an external relay the e stop is inactive and the APU HV1000 S is thus switched on 2 Contacts 1 and 2 on the Wago plug are open e g after activation of the external switch the e ...

Page 33: ...nverter Manager 7 1 SYSTEM STRUCTURE Standard system structure THE ENERGY STORAGE EXPERTS THE ENERGY STORAGE EXPERTS Switch Switch LAN 2 LAN 1 ennexOS Portal LCS Tool BatBreaker SMA STPS 60 SMA STPS 60 Grid Consumer Power Measurement Janitza UMG 604 605 Diesel PV Wind Inverter Inverter max 20 x SMA STPS 60 per system Energy transfer Communication Router Data Manager M www SCADA Remote monitoring S...

Page 34: ...s entirely non binding BATTERY CHARGER E F D C B A LAN 2 Switch LAN 1 Switch Power Measurement Janitza UMG 604 605 LCS Tool SMA Data Manager M SMA Inverter Manager Master slave systems In master slave systems the TS HV 70 s DC connection on the SMA STPS 60 is established using a BatBreaker TS HV 70 OUTDOOR SMA STPS 60 BatBreaker ITEM DESIGNATION DESCRIPTION A AC connection terminals Tightening tor...

Page 35: ...gh the openings provided and connect this in accordance with the labelling on the unit or the installation manual for the SMA STPS 60 Use a torque wrench with a tightening torque of 20 Nm 4 It is now possible to fasten the pre installed ground cable to the relevant terminal on the SMA STPS 60 5 The ethernet cable can now be connected to relevant socket on the battery inverter 6 Finally connect the...

Page 36: ...allation manual 3 Inspect the component wiring in accordance with section 5 9 Wiring the battery modules on page 22 et seq If the wiring is correct all live components will be protected against physical contact Switch the DC power switch on the BatBreaker if present to ON Ensure the SMA STPS 60 s DC load disconnecting switch is set to ON ATTENTION Possible damage to the APU due to undetected error...

Page 37: ...RM is to be set to ON when operat ing a single TS HV70 Outdoor and ADDRESS to 0 and 0 10 Press the ON OFF switch SWITCH 17 on the APU HV1000 S 11 The number of battery modules detected will be shown on the display 14 or 16 Confirm the correct number by tapping twice on the marking 16 next to the display If the number of modules displayed is not the same as the actual number check the BAT COM wirin...

Page 38: ...ly completed the TS HV70 Outdoor switches to pre charge mode PRECH 17 After pre charge mode the switch lights up permanently OK appears as the Status item on the display The TS HV70 Outdoor is now ready for operation Note The display remains active for approximately two minutes and is then deactivated It can be reactivated by tapping twice 18 Close the connector panel on the STPS Then refit the co...

Page 39: ...last stor age system is to be set to ON TERM 5 is to be set to OFF for all other slave APUs in the arrangement ATTENTION Possible damage to the APU due to incorrect operation If you tap on the APU to activate it or confirm an action note the following instructions to avoid damag ing the APU 1 Do not use objects to tap the unit under any circumstances 2 Tap gently with your fingers on the marking t...

Page 40: ...s changes to CAN FLT 10 Switch on the next slave storage system and proceed as follows in steps 4 and 5 i e as for com missioning the first slave 11 Once all of the slave storage systems have been commissioned the master cabinet can be started To do this press the ON OFF switch SWITCH 17 on the APU HV1000 S 12 Unlike the slave APUs the master initially requests the number of strings The number of ...

Page 41: ... the switch starts to flash 18 The commissioning process for the SMA STPS 60 must then be started using the SMA LCS Tool The software and a manual can be found on the USB drive 11 Once the commissioning process has been successfully completed all the TS HV70 Outdoor units switch to pre charge mode PRECH 19 Once the precharging has completed successfully the switches in all the APUs in the master s...

Page 42: ...erside of the STPS must remain in the ON position and under no circumstances must it be set to OFF 1 Reduce the output of the SMA STPS 60 to 0 kW Open the settings in the Power Management section in the SMA LCS Tool First save the current settings by taking a screenshot of the page Now make the following settings Limited Export enabled Off Peak Load Shaving Off Time of Use Off Then access the acti...

Page 43: ...inverter take several minutes to discharge 6 Switch off the following circuit breakers 33 in the connector panel D in sequence 1 F7 2 F5 3 F4 4 F3 Information on assigning the circuit breakers can be found in section 5 8 Connector panel on page 19 et seq 7 In the connector panel remove the 35 A NH00 fuses 9 or 37 see 5 8 Connector panel on page 19 et seq for the con sumer line from the right fuse ...

Page 44: ...h section 9 Decommissioning on page 42 4 Prepare the battery cabinet for installation of the battery modules Remove the cables in the cabinet connector kit 4 from the bottom two battery modules Start with the DC cables 4 1 Continue with the patch cable 4 2 and then the rack balancing cable 4 3 5 Now remove the two cable retention rails C and reattach them below the bottom support bracket Leave two...

Page 45: ...rvice Line 2 Access the active power specification in the Inverter Parameter Support Settings Immediate Controls Active Power P_Ref tab and set the active power to 0 Put the STPS on standby and save the setting Save 3 Make the following settings under the Power Management tab Limited Export enabled Off Peak Load Shaving Off Time of Use Off 4 Determine the ACTUAL DC voltage using the APU or STPS di...

Page 46: ...four TS HV70 Outdoor can be connected in parallel per SMA STPS 60 using the master slave principle Note When expanding by one more slave system a BatBreaker must be ordered and installed System with 1 master and 1 slave Master BatBreaker TERM ON ADDRESS 0 0 CAN OUT CAN IN Slave 1 LAN SWITCH LAN 2 TERM ON OFF CAN IN CAN OUT CAN SMA LAN ADDRESS APU Konfiguration Master BATTERY CHARGER Slave 1 TERM O...

Page 47: ...S TSHV70 Outdoor THE ENERGY STORAGE EXPERTS TSHV70 Outdoor THE ENERGY STORAGE EXPERTS System with 1 master and 3 slaves Master TERM ON ADDRESS 0 0 CAN OUT CAN IN Slave 1 LAN SWITCH LAN 2 TERM ON OFF CAN IN CAN OUT CAN SMA LAN ADDRESS APU Konfiguration Master BATTERY CHARGER Slave 2 TERM OFF ADDRESS 2 1 CAN IN CAN OUT Slave 1 CAN OUT CAN IN Slave 3 ADDRESS APU Konfiguration Slave 2 BATTERY CHARGER ...

Page 48: ...R LAN 2 Switch STPS BATTERY CHARGER LAN 2 Inverter manager BATTERY CHARGER BATTERY CHARGER BATTERY CHARGER BATTERY CHARGER BATTERY CHARGER BATTERY CHARGER STPS STPS BATTERY CHARGER BATTERY CHARGER BATTERY CHARGER BATTERY CHARGER STPS APU APU APU APU APU APU APU APU APU APU APU APU APU APU APU APU LAN 2 Switch Port assignment of switches LAN 1 switch 5 port PORT DESCRIPTION 1 SMA Inverter Manager I...

Page 49: ...2 0 Slave 1 of Master 2 2 1 Slave 2 of Master 2 2 2 Slave 3 of Master 2 0 0 Master 3 2 0 Slave 1 of Master 3 2 1 Slave 2 of Master 3 2 2 Slave 3 of Master 3 0 0 Master 4 2 0 Slave 1 of Master 4 2 1 Slave 2 of Master 4 2 2 Slave 3 of Master 4 10 3 EXPANDING THE POWER USING SMA STPS 60 Energy transfer Communication SMA STPS 60 LAN 2 LAN 1 Switches Switch SMA Inverter Manager THE ENERGY STORAGE EXPER...

Page 50: ...ce laptop s LAN connection must be connected to the LAN 2 switch also see 7 1 System structure on page 33 After installation launch the file BatMon exe Tick all the boxes in the firewall query about full access to the network The System menu item at the bottom of the BatMon BatMon interface includes a Communication Port button The serial number and the IP address of the master APU HV1000 S must be...

Page 51: ...ery monItorIng software batmon 51 TESVOLT We reserve the right to make technical changes RD TI 026 E ENG_Installation_Manual_TSHV70OD_v A 01 Last revised 07 2020 Figure 11 2 Battery screen Figure 11 3 Cells screen ...

Page 52: ...ing discharging power Communication port Discharging cycle kWh ABO temperature SoC state of charge SoH state of health Warning time Displayed Expert settings Functions APU temperature data Only with password 11 3 THE MOST IMPORTANT CELL PARAMETERS SoC state of charge This value indicates the percentage to which the battery has been charged 100 refers to a fully charged battery The APU HV1000 S can...

Page 53: ...tery and increase the ambient temperature to at least 5 C F927 W943 Battery high current Excessive current Switch off the battery and check the battery parameters and the SMA STPS 60 parameters Restart the battery F928 W944 Battery high current charge Excessive charging current when charging the battery Switch off the battery and check the battery parameters and the SMA STPS 60 parameters Restart ...

Page 54: ...ion all plug connections should be inspected and if necessary pressed into place by qualified specialists at least once a year Check all the screwed electrical connections and check the tightening torque with the specified values APU grounding 6 Nm Central grounding point 10 Nm SMA STPS 60 AC connections 20 Nm for a conductor cross section of 35 mm to 95 mm 30 Nm for 96 mm to 150 mm 3 9 Nm for the...

Page 55: ...isposal Immediately decommission any damaged batteries and please con tact your installer or sales partner first before disposal Ensure that the battery is not subjected to moisture or direct sunlight Ensure quick removal by your installer or TESVOLT 1 Batteries including rechargeable batteries may not be disposed of in household waste You are legally obligated to return used batteries 2 Used batt...

Page 56: ...X2 2 X2 3 Slave 2 1 Slave 2 2 Slave 2 3 BB1 BB2 BB3 BB4 DC sub distribution unit X4 PA X4 PA X4 PA STPS X3 X4 PA Master 3 X1 3 X2 1 X2 2 X2 3 Slave 3 1 Slave 3 2 Slave 3 3 X4 PA X4 PA X4 PA STPS X3 X4 PA Master 4 X1 4 X2 1 X2 2 X2 3 Slave 4 1 Slave 4 2 Slave 4 3 Key Abbreviations Connections AC multicore DC double core Public network CAT6 Dedicated network CAT6 CAN Bus network CAT6 GCP grid connec...

Page 57: ...Issue date 07 2020 Technical changes reserved TESVOLT GmbH Am Heideberg 31 06886 Lutherstadt Wittenberg Deutschland Germany TESVOLT Service Line 49 0 3491 8797 200 service tesvolt com www tesvolt com Legal notice on the use of the contents The information contained in this document is the property of TESVOLT GmbH It may not be published in whole or in part without written permission from TESVOLT G...

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