Terex TR100, Operation Manual

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8-8
Lubrication and Servicing
Engine Fuel Pre-filter - Replace fuel pre-filter.
Cooling Fan - Visually check the fan for cracks, loose
rivets, and bent or loose blades. Check fan mounting
and tighten if required. Replace any fan that is damaged.
Note : The fan belt is maintained to the correct belt
tension by a spring-loaded idler arm, therefore, there
is no need to check or adjust belt tension.
Drive Belts - Visually check the belts and replace if they
are cracked or frayed. Adjust belts that have a glazed or
shiny surface which indicates belt slippage. Correctly
installed and tensioned belts will show even pulley and
belt wear. Refer to Section 110-0030, Engine and
Mounting, in the Maintenance Manual for drive belt
tension and adjustment of new and used drive belts.
Front Brakes - Check pads and discs for wear and
replace where necessary.
Note: This service interval applies to normal driving.
Check more frequently under more severe conditions.
Thickness of pad friction material should never be
allowed to wear below 3 mm (0.12 in).
EVERY 1000 HOURS OF OPERATION
Hydraulic System Pressure Checks - Check all steering,
body and braking system pressures.
Note: Instructions for checking pressure, and locations of
pressure check points, are contained in the relevant
Maintenance manual section. If the pressures are outwith the
specified settings then components in the relevant system
should be inspected, repaired or replaced to ensure the
correct operation of the system. All safety instructions in the
relevant sections should be strictly adhered to.
Main Hydraulic Filter - Clean filter housing and install new
element.
Rear Disc Brake Filter(s) - Replace filter element(s) when
indicator sight gauge shows replacement is necessary, or
after 1 000 hours of operation, whichever comes first.
Steering In-line Filter - Clean the filter housing and install a
new element when indicated, or after 1000 hours of operation,
whichever occurs first.
EVERY 2000 HOURS OF OPERATION
Steering Filter - Clean filter housing and install new element
when indicated, or after 2000 hours of operation, whichever
comes first.
ENGINES AND TRANSMISSIONS
All information contained in the “Lubrication and Service Chart”
was extracted from the relevant manufacturers ‘Operation and
Maintenance Manual’, and was correct at time of publication.
User should ensure that information contained in this chart
reflects the information shown in the relevent manufacturers
‘Operation and Maintenance Manual’.
Maintenance Procedures should be carried out in conjunction
with any additional procedures in the relevant manufacturers
‘Operation and Maintenance Manual’, at the intervals
specified.
SERVICE CAPACITIES
Ref. TR100
Points Identification Lubricant litres US gal
1 Engine Crankcase and Filters EO 134 35.4
2 Transmission and Filters EO / 100 26
TranSynd RD
3 Main Hydraulic Tank HO 297 78.5
- Main Hydraulic System HO 557 147.1
4 Steering Hydraulic Tank HO 61 16
- Steering Hydraulic System HO 72 19
27 Cooling System Coolant 304 80.3
19 Fuel Tank Diesel 1 275 336.3
8 Front Ride Cylinders (Each) HO 27 7.1
9 Rear Ride Cylinders (Each) HO 18 4.8
16 Engine Power Takeoff EPL 1.5 0.4
17 Differential EPL 61 16.1
18 Wheel Planetaries (Total) EPL 57 15.1
- Air Conditioning Compressor PAG Oil 0.135 0.036
EVERY 250 HOURS OF OPERATION
Oil Can Points - Oil accelerator linkage, hinges, and other
working parts with engine oil.
Coolant Additive - Check and replenish DCA4
concentration as described in Section 210-0000, Cooling
System, in the Maintenance Manual.
Coolant Filter(s) - Replace coolant filter(s) if required.
When testing the DCA4 concentration, depending on the
level of DCA4, the coolant filter(s) may not necessarily
have to be changed. Refer to Section
210-0000, Cooling System, in the Maintenance Manual.