Terex Genie S-40 HF Operator'S Manual Download

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First Edition • Third Printing

Operator's Manual

Operating Instructions

Part No. 1274724GT

-40/45 XC

™

• S

-40/45

HF • S

-40/45 TRAX

™

To Drive

1 Press down the foot switch.
2 Increase speed: Slowly move the control

handle off center.
Decrease speed: Slowly move the control

handle toward center.
Stop: Return the control handle to center or

release the function enable switch.

Use the color-coded direction arrows on the

platform controls and the drive chassis to identify

the direction the machine will travel.
Machine travel speed is restricted when the boom

is raised.

Driving on a slope

Determine the uphill, downhill and side slope

ratings for the machine and determine the slope

grade.

Maximum slope rating,

platform downhill

(gradeability):

4WD: 45% (24°)

Maximum slope rating,

platform uphill:

4WD: 45% (24°)

Maximum side slope rating:

25% (14°)

Note: Slope rating is subject to ground conditions

with one person in the platform and adequate

traction. Additional platform weight may reduce

slope rating. The term gradeability applies to the

counterweight uphill configuration only.
Be sure the boom is below horizontal and the

platform is between the non-steer wheels.
Move the drive speed select switch to machine on

incline symbol.

Summary of Contents for Genie S-40 HF

Page 1: ...r Range S 40 XC from S40XCH 101 from S45XCH 101 ANSI CSA North America South America Asia S 45 XC S 40 HF S 45 HF S 40 TRAX with Maintenance Information S 45 TRAX Original Instructions First Edition Third Printing Part No 1274724GT ...

Page 2: ... 27 Controls 28 Inspections 35 Operating Instructions 55 Towing Instructions 71 Transport and Lifting Instructions 72 Maintenance 76 Specifications 80 Copyright 2019 by Terex Corporation First Edition Third Printing November 2022 Genie and S are registered trademarks of Terex South Dakota Inc in the U S A and many other countries XC and TraX are trademarks of Terex South Dakota Inc These machines ...

Page 3: ...ed under cover Serial number stamped on chassis Intended Use and Familiarization Guide The intended use of this machine is to lift personnel including tools and materials to an aerial work site Before operating the machine it s the operator s responsibility to read and understand this familiarization guide Each person must be trained to operate a Mobile Elevating Work Platform MEWP Familiarization...

Page 4: ...boom up down Turntable rotate and platform rotate Sequential functions and movement Drive and steer Interlocked functions Elevated drive speed Elevated lift and drive in an off level condition Drive enable when the boom is rotated past the non steer wheels or non steer tracks All platform and ground controls Limitations of use The intended use of this machine is to lift personnel including tools a...

Page 5: ...ly with the action indicated in a respective bulletin Transfer of Machine Ownership Taking a few minutes to update owner information will ensure that you receive important safety maintenance and operating information that applies to your machine Please register your machine by visiting us on the web at www genielift com or by calling us toll free at 1 800 536 1800 To view any open bulletins for yo...

Page 6: ... rules and worksite regulations You read understand and obey all applicable governmental regulations You are properly trained to safely operate the machine Safety Sign Maintenance Replace any missing or damaged safety signs Keep operator safety in mind at all times Use mild soap and water to clean safety signs Do not use solvent based cleaners because they may damage the safety sign material Hazar...

Page 7: ...torials Definiti ons Fire hazard Explosion hazard Explosion hazard Do not use ether or other high energy starting aids on machines equipped with glow plugs No smoking No flame Stop engine Fire extinguisher No smoking Explosion hazard Electrocution hazard Maintain required clearance Tip over hazard Tip over hazard Tip over hazard Tip over hazard Tire specifications ...

Page 8: ...RAX Part No 1274724GT Wheel load Wind speed Maximum capacity Manual force Weight of welder reduces capacity Tie down point Lifting point Platform tie down instructions Lifting and tie down instructions Lanyard anchorage points Corrosive acid Color coded direction arrows Runaway hazard Collision hazard Overhead obstruction ...

Page 9: ...ure rating for air line to platform Crush hazard Support the platform or boom during maintenance Read the service manual Explosion hazard Relieve all pressure Recovery procedure if tilt alarm sounds while elevated Platform downhill 1 Retract boom 2 Lower boom Platform uphill 1 Lower boom 2 Retract boom Read the operator s manual Auxiliary lowering Access by trained and authorized personnel only Re...

Page 10: ...No 1274724GT Gener al Safety These decals are model option or configuration specific Pictures in this manual may show a boom with tires and wheels instead of tracks All safety information and operating instructions still apply to the S 40 TRAX and the S 45 TRAX even if the picture does not show the tracks ...

Page 11: ...45 HF S 40 45 TRAX 9 These decals are model option or configuration specific Pictures in this manual may show a boom with tires and wheels instead of tracks All safety information and operating instructions still apply to the S 40 TRAX and the S 45 TRAX even if the picture does not show the tracks ...

Page 12: ...AX Part No 1274724GT These decals are model option or configuration specific Pictures in this manual may show a boom with tires and wheels instead of tracks All safety information and operating instructions still apply to the S 40 TRAX and the S 45 TRAX even if the picture does not show the tracks ...

Page 13: ...5 HF S 40 45 TRAX 11 These decals are model option or configuration specific Pictures in this manual may show a boom with tires and wheels instead of tracks All safety information and operating instructions still apply to the S 40 TRAX and the S 45 TRAX even if the picture does not show the tracks ...

Page 14: ...AX Part No 1274724GT These decals are model option or configuration specific Pictures in this manual may show a boom with tires and wheels instead of tracks All safety information and operating instructions still apply to the S 40 TRAX and the S 45 TRAX even if the picture does not show the tracks ...

Page 15: ...5 HF S 40 45 TRAX 13 These decals are model option or configuration specific Pictures in this manual may show a boom with tires and wheels instead of tracks All safety information and operating instructions still apply to the S 40 TRAX and the S 45 TRAX even if the picture does not show the tracks ...

Page 16: ... this machine Occupants must wear a safety belt or harness in accordance with governmental regulations Attach the lanyard to the anchor provided in the platform Operators must comply with employer job site and governmental rules regarding the use of personal protective equipment All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the PFPE...

Page 17: ...5 ft 4 60 m 200 to 350KV 20 ft 6 10 m 350 to 500KV 25 ft 7 62 m 500 to 750KV 35 ft 10 67 m 750 to 1000KV 45 ft 13 72 m Allow for platform movement electrical line sway or sag and beware of strong or gusty winds Keep away from the machine if it contacts energized power lines Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off Do ...

Page 18: ...label for the maximum rated load S 40 HF S 45 HF Do not attach a platform rated at 600 lbs 272 kg unrestricted range of motion to machines with any other rated load See the serial label for the maximum rated load The weight of options and accessories such as pipe cradles and welders will reduce the rated platform capacity and must be subtracted from the platform capacity See the decals with the op...

Page 19: ...d authorized personnel If the tilt alarm sounds with the platform uphill 1 Lower the boom 2 Retract the boom If the tilt alarm sounds with the platform downhill 1 Retract the boom 2 Lower the boom Do not raise the boom when wind speeds may exceed 28 mph 12 5 m s If wind speeds exceed 28 mph 12 5 m s when the boom is raised lower the boom and do not continue to operate the machine Do not operate th...

Page 20: ...ctory installed tires with tires of different specification or ply rating Do not use air filled tires These machines are equipped with foam filled tires Wheel weight is critical to stability S 40 TRAX and S 45 TRAX Do not replace tracks with tires Track weight is critical to stability Do not replace factory installed tracks with tracks of different specification Do not allow any object to come nea...

Page 21: ...bile surface or vehicle Be sure the tires are in good condition and the lug nuts tightened Operation on Slopes Hazards Do not drive the machine on a slope that exceeds the maximum uphill downhill or side slope rating of the machine Slope rating applies only to machines in the stowed position Maximum slope rating stowed position 4WD S 40 45 XC S 40 45 HF and S 40 45 TRAX Platform downhill 45 24 Pla...

Page 22: ...operating Do not enter or exit the platform unless the machine is in the stowed position and the platform is at ground level Hazards related with the specific product application of exiting at height have been considered in the design of the machine for further information contact Genie see section Contacting the Manufacturer Collision Hazards Be aware of limited sight distance and blind spots whe...

Page 23: ...path of any crane unless the controls of the crane have been locked out and or precautions have been taken to prevent any potential collision No stunt driving or horseplay while operating a machine Bodily Injury Hazard Always operate the machine in a well ventilated area to avoid carbon monoxide poisoning Do not operate the machine with a hydraulic oil or air leak An air leak or hydraulic leak can...

Page 24: ...er into engines equipped with glow plugs Damaged Machine Hazards Do not use a damaged or malfunctioning machine Conduct a thorough pre operation inspection of the machine and test all functions before each work shift Immediately tag and remove from service a damaged or malfunctioning machine Be sure all maintenance has been performed as specified in this manual and the appropriate Genie service ma...

Page 25: ...Explosion Hazards Keep sparks flames and lighted tobacco away from batteries Batteries emit explosive gas Electrocution Hazard Avoid contact with electrical terminals Contact Alarm Safety Read understand and obey all warnings and instructions provided with the contact alarm Do not exceed the rated platform capacity The weight of the contact alarm assembly will reduce the rated platform capacity an...

Page 26: ...d with movement of the platform with an overhanging load Do not cause a horizontal force or side load to machine by raising or lowering a fixed or overhanging load Electrocution Hazard Keep pipes away from all energized electrical conductors Panel Cradle Safety Read understand and obey all warnings and instructions provided with the panel cradles Do not exceed the rated platform capacity The combi...

Page 27: ...e at 6 mph 10 km h 30 minutes Maximum towing time at 4 5 mph 7 2 km h 60 minutes Welder Safety Read understand and obey all warnings and instructions provided with the welding power unit Do not connect weld leads or cables unless the welding power unit is turned off at the platform controls Do not operate unless the weld cables are properly connected and the welder is properly grounded The weight ...

Page 28: ...ockout After Each Use 1 Select a safe parking location firm level surface clear of obstruction and traffic 2 Retract and lower the boom to the stowed position 3 Rotate the turntable so that the boom is between the non steer wheels 4 Turn the key switch to the off position and remove the key to secure from unauthorized use ...

Page 29: ...XC S 40 45 HF S 40 45 TRAX 27 Legend 1 Non steer tire or non steer track 2 Steer tire or steer track 3 Ground controls 4 Boom 5 Jib boom if equipped 6 Platform controls 7 Swing gate 8 Platform 9 Lanyard anchorage points 10 Sliding mid rail 11 Manual storage container 12 Foot switch ...

Page 30: ...uctions still apply to the S 40 TRAX and the S 45 TRAX even if the picture does not show the tracks The ground control station is to be used as a means to raise the platform for storage purposes and for function tests The ground control station can be used in the event of an emergency to rescue an incapacitated person in the platform When the ground control station is selected the platform control...

Page 31: ...d the boom will extend 7 LCD readout screen navigation buttons 8 LCD readout screen Screen displays hour meter voltage oil pressure and coolant temperature Screen also displays fault codes and other service information 9 LCD screen menu buttons Use the LCD screen menu buttons to access different menus The Home button will show the model hour meter and access to engine gauges The Maintenance button...

Page 32: ... Light flashing indicates the platform is overloaded The engine will stop and no functions will operate Note An alarm will sound at the platform when an overload condition occurs and will stop sounding when weight is removed from the platform 16 Platform level down button Press the platform level down button and the level of the platform will lower 17 Jib boom down button Press the jib boom down b...

Page 33: ...First Edition Third Printing Operator s Manual Controls Part No 1274724GT S 40 45 XC S 40 45 HF S 40 45 TRAX 31 Platform Control Panel ...

Page 34: ...Operator s Manual First Edition Third Printing Controls 32 S 40 45 XC S 40 45 HF S 40 45 TRAX Part No 1274724GT ...

Page 35: ...h up and the jib boom will raise Move the jib boom switch down and the jib boom will lower 5 Glow plug indicator light Light on indicates the glow plugs are on 6 Fault indicator light Light on indicates a system fault 7 Restricted range of motion indicator light weight if equipped Light on indicates restricted range of motion due to platform weight 8 Platform overload indicator light Light flashin...

Page 36: ...nd steer functions OR Proportional control handle for drive function and thumb rocker for steer function Move the control handle in the direction indicated by the blue arrow on the control panel and the machine will drive forward Move the control handle in the direction indicated by the yellow arrow and the machine will drive backwards Move the control handle in the direction indicated by the blue...

Page 37: ...power switch to either side and activate the desired function 23 Engine RPM select switch Move the engine RPM select switch to the turtle position to activate low idle Move the engine RPM speed select switch to the rabbit position to activate high idle 24 Engine start switch Move the engine start switch to either side to start the engine 25 Gasoline LPG models Fuel select switch Move the fuel sele...

Page 38: ...e The pre operation inspection is a visual inspection performed by the operator prior to each work shift The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance procedures are required Only routine maintenance items specified in this manual may ...

Page 39: ...ed See Maintenance section Check for engine coolant leaks and proper level of coolant Add coolant if needed See Maintenance section Check air filled tires for proper tire pressure Add air if needed See Maintenance section Check the following components or areas for damage improperly installed or missing parts and unauthorized modifications Electrical components wiring and electrical cables Hydraul...

Page 40: ...racks in welds or structural components Dents or damage to machine Excessive rust corrosion or oxidation Verify that all structural and other critical components are present and all associated fasteners and pins are in place and properly tightened After you complete your inspection be sure that all compartment covers are in place and latched ...

Page 41: ...ace 5 Only use the machine as it was intended Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the ...

Page 42: ...The engine should shut off and no functions should operate 6 Pull out the red Emergency Stop button to the on position and restart the engine Test Machine Functions 7 Do not push the function enable button Attempt to activate each boom and platform function button Result No boom and platform functions should operate 8 Press and hold the function enable button and activate each boom and platform fu...

Page 43: ...d at the platform controls Test Emergency Stop 15 Start the engine 16 Push in the platform red Emergency Stop button to the off position Result The engine should shut off and no functions should operate 17 Pull out the red Emergency Stop button and restart the engine Test the Horn 18 Press the horn button Result The horn should sound Test the Foot Switch 19 Push in the platform red Emergency Stop ...

Page 44: ...e on the control panel OR slowly move the control handle in the direction indicated by the yellow triangle Result The steer wheels or steer tracks should turn in the direction that the yellow triangles point on the drive chassis Test Drive and Braking 29 Press down the foot switch 30 Slowly move the drive control handle in the direction indicated by the blue arrow on the control panel until the ma...

Page 45: ...ystem 35 Press down the foot switch and lower the boom to the stowed position 36 Rotate the turntable until the boom moves past one of the non steer wheels or non steer tracks Result The drive enable indicator light should flash while the boom is anywhere in the range shown 37 Move the drive control handle off center Result The drive function should not operate 38 Move and hold the drive enable to...

Page 46: ...45 Press down the foot switch 46 S 40 XC S 45 XC S 40 TRAX S 45 TRAX With the boom fully stowed drive the machine onto a slope where the machine pitch angle is greater than 7 front to back S 40 HF and S 45 HF With the boom fully stowed drive the machine onto a slope where the machine pitch angle is greater than 5 front to back Result The machine should continue to drive 47 Return the machine to le...

Page 47: ...tend the boom Result The boom raise and extend functions should not operate 53 Lower the boom to the stowed position Result The machine should drive 54 Return to level ground and stow the boom 55 Press down the foot switch 56 With the boom fully stowed drive the machine onto a slope where the roll angle is greater than 5 side to side Result The machine should continue to drive 57 Return the machin...

Page 48: ...lt All boom and steer functions should operate Drive functions should not operate with auxiliary power Start the engine Test the Contact Alarm if equipped 69 Do not activate the foot switch and press on the contact alarm cable to release the actuator from the switch socket Result The contact alarm lights will not flash and the machine horn will not sound 70 Activate the foot switch by pressing the...

Page 49: ...act alarm cable c flashing alarm d switch socket Test Aircraft Protection Package if equipped Note Two people may be required to perform this test 76 Move the yellow bumper at the bottom of the platform 4 inches 10 cm in any direction 77 Activate each function control handle or toggle switch Result No boom and steer functions should operate 78 Move and hold the function override switch 79 Activate...

Page 50: ...elps the operator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read and remember the workplace hazards then watch for and avoid them while moving setting up and operating the machine Workplace Inspection Checklist Be aware of and avoid the following hazard...

Page 51: ...e option 2 82237 Danger Electrocution Hazard option 3 82366 Label Chevron Rando 1 82410 Warning Panel Cradle option 2 Part No Decal Description Qty 82862 Danger Fire Extinguisher Welder option 1 97548 Instructions Deutz Engine Specifications F3L 2011 D2011 L03i 1 97579 Danger Tip over Welder option 1 97602 Warning Explosion Hazard 1 97815 Label Lower Mid rail 1 97865 Warning Electrocution Hazard 1...

Page 52: ... 1289062 114416 219487 1289059 1289058 1296289 1296290 28235 82410 72875 1281174 1278567 1282361 1281174 1281174 97815 82237 1278982 1278542 82237 28235 27204 27206 27207 27206 27207 27205 65278 65278 52475 1274730 1274729 1295235 1295236 1274730 1274729 1295235 1295236 1289064 52475 52475 52475 217561 1284014 1294398 114258 114390 1263543 1293324 52865 1267121 72086 38149 31060 72086 97602 47041 ...

Page 53: ... US only 1 1281169 Label Recovery Switch 1 1281174 Label Lanyard Anchorage Point Fall Arrest Fall Restrained 8 1281180 Instructions Operating Instructions 1 Part No Decal Description Qty 1281187 Label Emergency Lowering S 40 XC S 40 TRAX 1 1281188 Label Emergency Lowering S 45 XC S 45 TRAX 1 1284014 Danger Tire Specifications 4 1289058 Danger Tip over Hazard S 40 XC S 40 TRAX 1 1289059 Danger Tip ...

Page 54: ... 1289062 114416 219487 1289059 1289058 1296289 1296290 28235 82410 72875 1281174 1278567 1282361 1281174 1281174 97815 82237 1278982 1278542 82237 28235 27204 27206 27207 27206 27207 27205 65278 65278 52475 1274730 1274729 1295235 1295236 1274730 1274729 1295235 1295236 1289064 52475 52475 52475 217561 1284014 1294398 114258 114390 1263543 1293324 52865 1267121 72086 38149 31060 72086 97602 47041 ...

Page 55: ...ifications 4 219956 Label Platform Overload 1 219958 Label Tip over Crush Hazard 1 Part No Decal Description Qty 1256425 Label Danger Electrocution Hazard 2 1258949 Ground Control Panel S 45 XC S 45 HF S 45 TRAX 1 1258950 Ground Control Panel S 40 XC S 40 HF S 40 TRAX 1 1263542 Label Compartment Access 2 1272242 Label Machine Registration Owner Transfer 1 1274729 Label Wheel Load S 40 XC S 40 HF 4...

Page 56: ...9 133263 1297485 52475 52475 52475 114252 1281174 133067 44981 219958 82487 1289063 114473 219956 1289061 1289060 1296291 1296292 28235 28174 82487 82487 1281174 1278567 1282361 1281174 1281174 97815 1256425 1278982 1278542 1256425 28235 28174 27204 27206 27207 27206 27207 27205 65278 65278 52475 1274730 1274729 1295235 1295236 114249 133263 1274730 1274729 1295235 1295236 1297485 1289064 52475 52...

Page 57: ...s intended Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation It is the operator s responsibility to follow all the safety rules and instructions in the operator s safety and responsibilities manuals Using the machine for anything other than lifting personnel along with their tools and materials to an aerial work site is unsafe and dangerous ...

Page 58: ... start the engine Move and hold the engine start toggle switch or press and hold the engine start button 6 If the engine fails to start or dies the restart delay will disable the start switch for 3 seconds Gasoline LPG models 1 At the ground controls turn the key switch to the desired position 2 Be sure both ground and platform control red Emergency Stop buttons are pulled out to the on position 3...

Page 59: ...switch when using the controls from the platform 4 Simultaneously hold the auxiliary power switch to either side and activate the desired function Note The drive function will not operate with auxiliary power Operation from Ground 1 Turn the key switch to ground control 2 Pull out the red Emergency Stop button to the on position 3 Gasoline LPG models Press the fuel select button to select the desi...

Page 60: ...oot switch when starting the engine 5 Diesel models The engine glow plugs will automatically start when the machine is turned on 6 When the glow plugs turn off start the engine Do not press down the foot switch when starting the engine To Position Platform 1 Press down the foot switch 2 Slowly move the appropriate function control handle or toggle switch or press the appropriate button according t...

Page 61: ...achine travel speed is restricted when the boom is raised Driving on a slope Determine the uphill downhill and side slope ratings for the machine and determine the slope grade Maximum slope rating platform downhill gradeability 4WD 45 24 Maximum slope rating platform uphill 4WD 45 24 Maximum side slope rating 25 14 Note Slope rating is subject to ground conditions with one person in the platform a...

Page 62: ... Run 144 inches 3 6 m Rise 12 inches 0 3 m 12 in 144 in 0 083 x 100 8 3 grade 0 3 m 3 6 m 0 083 x 100 8 3 grade If the slope exceeds the maximum slope or side slope rating then the machine must be winched or transported up or down the slope See Transport and Lifting section Drive Enable Light flashing indicates that the boom has moved just past either non steer wheel and the drive function has bee...

Page 63: ...o AC power outlet located at the platform or turntable To stop the generator move the generator toggle switch to the off position Note The generator indicator light will turn off and the RPM will return to normal Operating Envelope Indicator Lights The operating envelope indicator lights will come on to notify the operator that a function has been interrupted and or an action is required by the op...

Page 64: ...ate Remove weight from the platform until the light goes off and then restart the engine Machine Malfunction Indicator Light Light on indicates a system fault 1 Push in and then pull out the red Emergency Stop button 2 Lower and retract the boom 3 Tag the machine and remove from service Functions will not operate Platform Capacity Range Range of motion is controlled automatically based on platform...

Page 65: ...r s Manual Operating Instructions Part No 1274724GT S 40 45 XC S 40 45 HF S 40 45 TRAX 63 S 40 XC and S 40 TRAX Range of Motion Chart S 45 XC and S 45 TRAX Range of Motion Chart S 40 HF Range of Motion Chart S 45 HF Range of Motion Chart ...

Page 66: ...4 6 ft 13 59 m 44 6 ft 13 59 m 7 42 2 ft 12 86 m N A Model Tilt Slope front to back Maximum Platform Reach Platform Load 660 lbs 300 kg 1 000 lbs 454 kg S 40 XC and S 40 TRAX 5 31 1 ft 9 48 m 26 9 ft 8 2 m 7 29 6 ft 9 02 m N A S 45 XC and S 45 TRAX 5 36 2 ft 11 03 m 31 7 ft 9 66 m 7 34 3 ft 10 45 m N A S 40 HF S 45 HF Model Tilt Slope front to back Maximum Boom Angle Platform Load 600 lbs 272 kg S...

Page 67: ...tore drive and lift functions LCD Screen The LCD screen at the ground controls displays hour meter voltage oil pressure and coolant temperature The screen also displays fault codes and other service information Contact Alarm if equipped The contact alarm is designed to alert ground personnel when an operator makes contact with the platform control panel interrupting boom movement sounding an alarm...

Page 68: ...d no functions will operate Aircraft Protection Override Platform Controls 1 Move and hold the aircraft protection function override switch 2 Move the appropriate function to move the platform away from the object Aircraft Protection Override Ground Controls 1 Release all functions including the function enable button 2 Press and hold the function enable button to override the protection 3 Move th...

Page 69: ...ock nuts Observe and Obey Pipe cradles must be installed on the inside of the platform Pipe cradles must not obstruct the platform controls or the platform entrance The bottom of the pipe cradle tube must rest on the platform floor Be sure the platform is level before installing a pipe cradle Pipe Cradle Installation 1 Install a pipe cradle on each side of the platform Refer to the illustration on...

Page 70: ...he pipe cradles may limit the maximum number of occupants in the platform Maximum Pipe Cradle Capacity All models 200 lbs 90 7 kg Pipe Cradle Assembly Weight 21 lbs 9 5 kg Panel Cradle Assembly 1 Apply the warning decal to the front of each panel cradle if needed 2 Install rubber bumper 1 in the panel cradle base See the illustration 3 Secure the bumper with 2 high profile lock nuts and 2 washers ...

Page 71: ...a vertical platform rail tube 2 Insert a bolt with a washer through one side of the clamp 3 Install the strap assembly end plate onto the bolt 4 Insert the bolt through the other side of the clamp 5 Secure with a washer and a nut Do not over tighten The strap assembly end plate should be able to slide on the platform rail Panel Cradle Operation 1 Secure both panel cradles to the platform 2 Place t...

Page 72: ...724GT After Each Use 1 Select a safe parking location firm level surface clear of obstruction and traffic 2 Retract and lower the boom to the stowed position 3 Rotate the turntable so that the boom is between the non steer wheels 4 Turn the key switch to the off position and remove the key to secure from unauthorized use ...

Page 73: ...ver the drive disconnect caps 5 Turn the steering bypass valve counterclockwise to hydraulically release the steering Do not exceed recommended maximum towing speed or maximum towing times Maximum tow speed 6 mph 10 km h Maximum towing time at 6 mph 10 km h 30 minutes Maximum towing time at 4 5 mph 7 2 km h 60 minutes After Towing 1 Immediately after towing chock the wheels detach the tow bar and ...

Page 74: ...expertise in preparing loading and securing construction and lifting equipment for international shipment Only qualified mobile elevating work platform operators should move the machine on or off the truck The transport vehicle must be parked on a level surface The transport vehicle must be secured to prevent rolling while the machine is being loaded Be sure the vehicle capacity loading surfaces a...

Page 75: ...e the winch line is properly secured to the drive chassis tie points and the path is clear of all obstructions Reverse the procedures described to re engage the brakes Note The pump free wheel valve should always remain closed Securing to Truck or Trailer for Transit Always use the turntable rotation lock pin each time the machine is transported 1 Turntable rotation lock pin Turn the key switch to...

Page 76: ...ng Instructions Securing the Platform S 40 XC S 40 HF S 40 TRAX Make sure the platform is in the stowed position Secure the platform with a nylon strap placed parallel to the strap guides Do not use excessive downward force when securing the boom section Securing the Platform S 45 XC S 45 HF S 45 TRAX Make sure the jib and platform are in the stowed position Secure the platform with a nylon strap ...

Page 77: ...fting Instructions Fully lower and retract the boom Fully lower the jib if equipped Determine the center of gravity of your machine using the table and the picture on this page Attach the rigging only to the designated lifting points on the machine All four of the lifting points are on the turntable Adjust the rigging to prevent damage to the machine and to keep the machine level Center of gravity...

Page 78: ...ctions When one or more of the symbols appear at the beginning of a maintenance procedure it conveys the meaning below Indicates that tools will be required to perform this procedure Indicates that new parts will be required to perform this procedure Indicates that a cold engine is required before performing this procedure Check the Engine Oil Level Maintaining the proper engine oil level is essen...

Page 79: ...ine Fuel Type Ultra Low Sulfur Diesel ULSD Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation Improper hydraulic oil levels can damage hydraulic components Daily checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic system problems 1 Be sure that the boom is in the stowed position 2 V...

Page 80: ...e fluid level in the coolant recovery tank Add fluid as needed Result The fluid level should be at the FULL mark on the tank or visible in the sight gauge Check the Batteries Proper battery condition is essential to good machine performance and operational safety Improper fluid levels or damaged cables and connections can result in component damage and hazardous conditions Electrocution hazard Con...

Page 81: ...ioning quarterly annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service and maintenance manuals for this machine Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service ...

Page 82: ...aximum boom functions 3 200 psi 220 6 bar Tire size 315 55D20 12 ply Fuel tank capacity 35 gallons 132 liters Hydraulic tank capacity 38 gallons 144 liters Weight 14 124 lbs 6 407 kg Machine weights vary with option configurations See serial label for specific machine weight Ambient operating temperature 20 F to 120 F 29 C TO 49 C Maximum slope rating stowed position 4WD Platform uphill 45 24 Plat...

Page 83: ...om functions 3 200 psi 220 6 bar Tire size 315 55D20 12 ply FF Fuel tank capacity 35 gallons 132 liters Hydraulic tank capacity 38 gallons 144 liters Weight 16 300 lbs 7 394 kg Machine weights vary with option configurations See serial label for specific machine weight Ambient operating temperature 20 F to 120 F 29 C TO 49 C Maximum slope rating stowed position 4WD Platform uphill 45 24 Platform d...

Page 84: ...imum boom functions 3 200 psi 220 6 bar Fuel tank capacity 35 gallons 132 liters Hydraulic tank capacity 38 gallons 144 liters Weight 15 364 lbs 6 969 kg Machine weights vary with option configurations See serial label for specific machine weight Ambient operating temperature 20 F to 120 F 29 C TO 49 C Maximum slope rating stowed position 4WD Platform uphill 45 24 Platform downhill 45 24 Side slop...

Page 85: ...ndard System voltage 12V Hydraulic pressure maximum boom functions 3 200 psi 220 6 bar Fuel tank capacity 35 gallons 132 liters Hydraulic tank capacity 38 gallons 144 liters Weight 17 540 lbs 7 956 kg Machine weights vary with option configurations See serial label for specific machine weight Ambient operating temperature 20 F to 120 F 29 C TO 49 C Maximum slope rating stowed position 4WD Platform...

Page 86: ... 220 6 bar Tire size 33 16LL500 10 ply Fuel tank capacity 35 gallons 132 liters Hydraulic tank capacity 38 gallons 144 liters Weight 13 544 lbs 6 143 kg Machine weights vary with option configurations See serial label for specific machine weight Ambient operating temperature 20 F to 120 F 29 C TO 49 C Maximum slope rating stowed position 4WD Platform uphill 45 24 Platform downhill 45 24 Side slope...

Page 87: ...20 6 bar Tire size 33 16LL 500 10 ply Fuel tank capacity 35 gallons 132 liters Hydraulic tank capacity 38 gallons 144 liters Weight 15 720 lbs 7 130 kg Machine weights vary with option configurations See serial label for specific machine weight Ambient operating temperature 20 F to 120 F 29 C TO 49 C Maximum slope rating stowed position 4WD Platform uphill 45 24 Platform downhill 45 24 Side slope ...

Page 88: ...erator s Manual First Edition Third Printing Specifications 86 S 40 45 XC S 40 45 HF S 40 45 TRAX Part No 1274724GT S 40 XC AND S 40 TRAX Range of Motion Chart S 45 XC and S 45 TRAX Range of Motion Chart ...

Page 89: ...Manual Specifications Part No 1274724GT S 40 45 XC S 40 45 HF S 40 45 TRAX 87 S 40 HF Range of Motion Chart S 45 HF Range of Motion Chart S 40 45 XC S 40 45 HF S 40 45 TR AX Part No 1274724GT Operator s M anual First Edition Thir d Pri nting ...

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