Terex Genie AL5HT, Service Manual

Page: 38 / 94

Service Manual May 2015
Checklist C Procedures
28 AL5HT Part No. 1265482
C-1
Inspect the Tower Extend/Retract
Cables and Pulleys
Terex specifications require that this procedure be
performed every 500 hours or semi-annually,
whichever comes first.
Maintaining the winch is essential to good machine
performance and safe operation. An unsafe
working condition exists if the winch has excessive
wear and/or does not operate smoothly, free of
hesitation and binding.
Note: Terex requires that this procedure be
performed every 500 hours or semi-annually,
whichever comes first. Detection of damage to the
cables or pulleys is essential for safe machine
operation. An unsafe working condition exists if
these components are damaged and do not
operate smoothly. Regular inspection of this
system allows the inspector to identify changes in
the operating condition that may indicate damage.
Note: Perform this procedure with the tower in the
stowed position.
1 Lower all four outriggers to the ground and
level the machine.
2 Remove the tower transport lock pin.
3 Fully extend the tower in a horizontal direction.
Tip-over hazard. The machine
will tip over when the tower is
extended if the outriggers are not
lowered to the ground.
Visually inspect the cables and components for the
following:
•
frayed or broken wire strands
•
kinks in the cable
•
corrosion
•
paint or foreign materials
•
split or cracked cable ends
•
cables are on all pulleys
•
cables at end of adjustment range
•
no broken or damaged pulleys
•
no unusual or excessive pulley wear
•
all fasteners in place and secure