Terex Genie AL5HT, Service Manual

Page: 42 / 94

Service Manual May 2015
Checklist D Procedures
32 AL5HT Part No. 1265482
5 Check to be sure that each bearing mounting
bolt under the tower support is torqued in
sequence to specification. Refer to Section 2,
Specifications.
D-3
Replace the Hydraulic Return
Filter
Terex specifications require that this procedure be
performed every 1000 hours or quarterly,
whichever comes first.
Replacement of the hydraulic filters is essential for
good machine performance and service life. A dirty
or clogged filter may cause the machine to perform
poorly and continued use may cause component
damage. Extremely dirty conditions may require
that the filter be replaced more often.
Bodily injury hazard. Beware of
hot oil. Contact with hot oil may
cause severe burns.
1 Open the road side cabinet cover and locate
the hydraulic return filter next to the power
unit.
2 Place a suitable container under the hydraulic
filter.
3 Clean the area around the filter. Remove the
filter with an oil filter wrench.
4 Apply a thin layer of fresh oil to the gasket of
the new oil filter.
5 Install the new filter and tighten it securely by
hand. Clean up any oil that may have spilled.
6 Pull out the red Emergency Stop button (if
equipped) to the on position located on the
back panel of the light tower cabinet.
7 Activate any tower function and inspect the
filter and related components to be sure that
there are no leaks.
8 Use a permanent ink marker to write the date
and number of hours from the hour meter on
the oil filter.