Terex Genie AL5HT, Service Manual

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Service Manual May 2015
Checklist A Procedures
20 AL5HT Part No. 1265482
A-10
Grease the Turntable Rotation
Bearing and Rotate Gear
Terex specifications require that this procedure be
performed every 100 hours of operation.
Frequent application of lubrication to the turntable
bearing and rotate gear is essential to good
machine performance and service life. Continued
use of an improperly greased bearing and gear will
result in component damage.
1 Lower all four outriggers to the ground and
level the machine.
2 Remove the tower transport lock pin.
3 Raise the tower to a vertical position.
4 Locate the grease fitting on the inner race of
the
5 bearing.
6 Pump grease into the tower rotation bearing.
Rotate the tower in increments of 4 to 5 inches
/ 10 to 13 cm at a time and repeat this step
until the entire bearing has been greased.
7 Remove retaining fasteners from the the
pinion gear guard. Remove the guard.
8 Apply grease to each tooth of the pinion gear.
9 Rotate the tower to transfer the grease from
the pinion gear to the teeth of the rotation
bearing. Repeat steps 5 and 6 until all gear
teeth are thoroughly greased.
10 Install the pinion gear guard and securely
tighten the retaining fasteners. Do not over
tighten.
Grease Specifications
Chevron Ultra-duty grease, EP NLGI 2 (lithium based)
or equivalent
A-11
Perform Engine Maintenance -
Kubota
Engine specifications require that this procedure be
performed every 100 hours.
•
Check fuel lines and clamps
Required maintenance procedures and additional
engine information is available in the Kubota
D1105-E and V1505-E Operator's Manual (Kubota
16683-89169 part number )
Kubota D-1105 and V-1505 Operator's Manual
Genie part number 893020