Terex Genie AL5HT, Service Manual

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May 2015 Service Manual
Maintenance Inspection Report
Part No. 1265482 AL5HT 13
Model
Serial number
Date
Hour meter
Machine owner
Inspected by (print)
Inspector signature
Inspector title
Inspector company
Instructions
•
Make copies of this report to use for
each inspection.
•
Select the appropriate checklist(s) for
the type of inspection(s) to perform.
Daily or every 8 hours A
Quarterly or every
250 hours
A + B
Semi-annually or
every 500 hours
A + B + C
Annually or
every
1000 hours
A + B + C + D
Two-year or
every
2000 hours
A + B + C + D + E
•
Place a check in the appropriate box
after each inspection procedure is
completed.
•
Use the step-by-step procedures in
this section to learn how to perform
these inspections.
•
If any inspection receives an "N," tag
and remove the machine from service,
repair and re-inspect it. After repair,
place a check in the "R" box.
Legend
Y = yes, acceptable
N = no, remove from service
R = repaired
Checklist A Y N R
A-1 Inspect the manuals
and decals
A-2 Pre-operation
inspection
A-3 Function tests
Perform after 8 hours:
A-4 Engine maintenance
A-5 Generator
maintenance
Perform after 10 miles:
A-6 Axle maintenance
Perform after 25 miles:
A-6 Axle maintenance
Perform after 50 miles:
A-6 Axle maintenance
Perform after 40 hours:
A-7 30-day service
Perform after 50 hours:
A-8 Engine maintenance
Perform weekly:
A-9 Coupler
Perform after 100 hours:
A-10 Grease turntable
bearing
A-11 Engine maintenance
- Kubota models
Perform after 200 hours:
A-12 Engine maintenance
- Kubota models
Checklist B Y N R
B-1 Batteries
B-2 Electrical wiring
B-3 Lug nuts
B-4 Hydraulic oil analysis
B-5 Engine maintenance
B-6 Engine maintenance
- Kubota models
B-7 Generator
maintenance
Perform quarterly:
B-8 Coupler
Perform every 400 hours:
B-9 Engine maintenance
- Kubota models
Perform every 3000 miles:
B-10 Axle maintenance
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