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Instruction Manual

Multi Synergic 250 - Multi Synergic 380 - Multi Synergic 500 and Accessories

2. RAEE STANDARDS

The symbol on the product or on its packaging indicates that this product 
may not be treated as household waste. Instead it shall be handed over to 
the applicable collection point for the recycling of electrical and electronic 
equipment. By ensuring this product is disposed of correctly, you will help 

prevent potential negative consequences for the environment and human health, 
which could otherwise be caused by inappropiate waste handling of this product. 
For more detailed information about recycling of this product, please contact your 
local  city  office,  your  household  waste  disposal  service  or  the  shop  where  you 
purchased the product.

3. SAFETY PRECAUTIONS

WELDING AND ARC CUTTING CAN BE HARMFUL TO YOURSELF AND OTHERS. 
The user must therefore be educated against the hazards, summarized below, de-
riving from welding operations.

RISK of FIRE and BURNS

Sparks (sprays) may cause fires and burn the skin; you should therefore 
make sure there are no flammable materials in the area, and wear appro-
priate protective garments.

NOISE

This machine does not directly produce noise exceeding 80dB. The plas-
ma cutting/welding procedure may produce noise levels beyond said limit; 
users must therefore implement all precautions required by law.

PACE MAKER

The magnetic fields created by high currents may affect the operation of 
pacemakers. Wearers of vital electronic equipment (pacemakers) should 
consult their physician before beginning any arc welding, cutting, gouging 
or spot welding operations.

EXPLOSIONS

Do not weld in the vicinity of containers under pressure, or in the presence 
of explosive dust, gases or fumes. All cylinders and pressure regulators 
used in welding operation should be handled with care.

ELECTRIC SHOCK – May be fatal

Install and earth the welding machine according to the applicable regu-
lations. Do not touch live electrical parts or eletrodes with bare skin, 
gloves or wet clothing.Isolate yourselves from both the earth and the 
workpiece. Make sure your working position is safe.

FUME and GASES – May be hazardous to your health

Keep your head away from fumes. Work in the presence of adequate ven-
tilation, and use ventilators around the arc to prevent gases from forming 
in the work area.

ARC RAYS – May injure the eyes and burn the skin

Protect  yuor  eyes  with  welding  masks  fitted  with  filtered  lenses,  and 
protect your body with appropiate safety garments.
Protect others by installing adequate shields or curtains.

 

 

  

 

4. GENERAL DESCRIPTION

This machine is a constant direct current power source, designed for welding 
electrically conductive materials (metals and alloys) using the electical arc 
procedure.

Page. 02

Summary of Contents for Multi Synergic 250

Page 1: ...and Accessories Multi Synergic 250 Multi Synergic 380 Multi Synergic 500 and Accessories This manual must be completed by the CE Operating and service maual Edition of 22 11 2011 Rev 00 GB English In...

Page 2: ...GB English Instruction Manual Multi Synergic 250 Multi Synergic 380 Multi Synergic 500 and Accessories...

Page 3: ...T STATUS 04 12 COMMUNICATION WITH THE EXTERNAL WIRE FEEDER 04 13 ACCESSORIES 05 14 MAIN FEATURES MULTI SYNERGIC 280 05 15 MAIN FEATURES MULTI SYNERGIC 350 06 16 MAIN FEATURES MULTI SYNERGIC 500 07 17...

Page 4: ...iled in this manual In the interest of our customers we suggest any maintenance or repair of the equipment is made by qualified personnel All our products are subject to a constant development We are...

Page 5: ...Synergic 280 Multi Synergic 350 Multi Synergic 500 and accessories wire feeder unit DRC remote control unit DRC remote control unit for automation Multi Synergic cooling unit with cable assembly and...

Page 6: ...vels beyond said limit users must therefore implement all precautions required by law PACE MAKER The magnetic fields created by high currents may affect the operation of pacemakers Wearers of vital el...

Page 7: ...PLY QUALITY IN THE VOLTAGE IN THE MISSING PHASE IN THE FREQUENCY The tri phase welding generators have an input voltage of 400V min 340V max 480V MULTI SYNERGIC versions can be supplied with motor gen...

Page 8: ...us of the motor at the end of the welding refer to the troubleshoot ing for the solution 11 WATER COOLING UNIT STATUS When the generator is equipped with the cooling unit the correct cooling liq uid c...

Page 9: ...t control can be connected in the front of the machines and gives the adjustment in the main parameter without any extra setting by the user Digital remote control can be connected in the wire feeder...

Page 10: ...r can use a different process with also different wire and gas from the built in wire feeder and allow an easy change of the work in use The external wire feeder can use a water or air cooled torch Th...

Page 11: ...he process selected Different length of interconnecting cable can be se lected from the accessory list This version of Multi Synergic 500 has the water cool ing unit built in the bottom side of the tr...

Page 12: ...G wire speed Synergic Mig and Puls MIG the arclenght Fifth pushbutton Trough this pushbutton is possible to select the torch switch cycle 2T 2TS with slopes 4T 4TS with slopes Timer In MMA is also pos...

Page 13: ...ti Synergic 250 Multi Synergic 380 Multi Synergic 500 and Accessories 18 FRONT PANEL LAYOUT FRONT PANEL MIG TORCH INTERNAL WIRE FEEDER ACCESS TIG TORCH SWITCH REMOTE CONTROL SOCKET POSITIVE OUTPUT NEG...

Page 14: ...icon The second display show the current set value ADJUST THE WELDING DYNAMIC With the second knob adjust the desired value The dynamic can be adjusted from 0 to 100 Dynamic increase the current for...

Page 15: ...e time is adjustable with the se lection trough the forth Push button ADJUST THE SECOND LEVEL PARAMETER With the forth push button select the other welding parameter and adjust with the second knob to...

Page 16: ...ters they will be recovered when Manual PULS TIG is selected adjust all off them as in Manual Tig SELECT THE FREQUENCY With the forth push button is possible also to select the frequency of pulsation...

Page 17: ...the adjustment are automati cally done from the synergy selection Adjust the welding current in the little display The value of the suggested thickness of the welding material is proposed The selecti...

Page 18: ...he driving motor with your wire type and size b insert the wire into the driving rolls and push it till the machine euro adaptor Lock the driving rolls properly c connect the mig torch to the machine...

Page 19: ...welding therealvoltageandrealCurrentare shown in the two display adjust the voltage and wire speed up to the optimal transfer Occurs The induc tance has important rules in the Welding result adjust it...

Page 20: ...ecorrectionvaluein Thatcanincreaseordecreaseupto100 the currentsynergicvalue SELECT SYNERGY MIG MAG MODE With the first push button select MIG With the second push button select the material in Weldin...

Page 21: ...during the regulation 26 PULS MIG SYNERGIC To select the double pulse push the forth push button up to the icon FREQUENCY light on and Adjust the doublefrequencylevelwiththesecondknob SELECT PULS MIG...

Page 22: ...elding modality or when the mig torch switch is pressed for example after a welding in stick electrode if the mig torch switch is pressed the session became the last selected with the last parameters...

Page 23: ...bs Bottom Button Sets the current or the voltage in MIG manual Left Button Adjusts the arc length inside the job Left Button Adjust the arc length in synergic or the wire speed in MIG manual The digit...

Page 24: ...anuale Istruzione IT Multi Synergic 250 Multi Synergic 380 Multi Synergic 500 and Accessories Ter srl Via Giacomo Leopardi 13 36030 Caldogno VI ITALY Ph 39 0444 586440 Fax 39 0444 905764 e mail info t...

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