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CROSS REFERENCE

140E MM156 (12--06)

8-2

PART NUMBER TO PAGE NUMBER CROSS REFERENCE LIST

Part

Page

Number

Number

MM156

7-10

. . . . . . . .

00500--1

6-13

. . . . . . .

00500--4

6-20

. . . . . . .

00911

6-13

. . . . . . . . .

00960

6-20

. . . . . . . .

01047

7-3

. . . . . . . .

01199

6-13

. . . . . . . . .

01513

6-13

. . . . . . . .

01516

6-11

. . . . . . . .

01845

6-11

. . . . . . . .

01847

6-3, 6-7

. . . . . . . .

02076

6-13

. . . . . . . .

02355

6-11

. . . . . . . .

02414

6-15

. . . . . . . .

02421

6-15

. . . . . . . .

02422

6-17

. . . . . . . .

02424

6-17

. . . . . . . .

02427

6-19

. . . . . . . .

02432

6-19

. . . . . . . .

02558

6-15

. . . . . . . .

02560

6-21

. . . . . . . .

02575

6-21

. . . . . . . .

02592

6-3, 6-9

. . . . . . . .

02594

7-5

. . . . . . . .

03972

6-3

. . . . . . . .

03973

6-3

. . . . . . . .

04007

6-7

. . . . . . . .

04010

6-7

. . . . . . . .

04188

7-3

. . . . . . . .

04594

6-13

. . . . . . . .

04733--2

6-13

. . . . . . .

04756

6-7

. . . . . . . .

06234

6-7

. . . . . . . .

06460

6-13

. . . . . . . .

06524

7-9

. . . . . . . .

07872

7-3

. . . . . . . .

07887

7-3

. . . . . . . .

07890

7-3

. . . . . . . .

07891

7-3

. . . . . . . .

07894

7-3

. . . . . . . .

08085

7-3

. . . . . . . .

08143

6-20

. . . . . . . .

08868

6-8

. . . . . . . .

08896

6-17

. . . . . . . .

09006

6-11

. . . . . . . .

09944

6-3, 6-7, 6-9

. . . . . . . .

09945

6-11

. . . . . . . .

09971

6-11

. . . . . . . .

10362

6-20

. . . . . . . .

10819

6-13

. . . . . . . .

12827

6-17, 6-19

. . . . . . . .

12828

6-17, 6-19

. . . . . . . .

12881

6-15

. . . . . . . .

15006

6-7

. . . . . . . .

15173

7-3

. . . . . . . .

16230

6-3, 6-7

. . . . . . . .

16232

6-3, 6-7

. . . . . . . .

16237

6-11

. . . . . . . .

Part

Page

Number

Number

16925

6-13

. . . . . . . .

16934

6-20

. . . . . . . .

19312

7-3

. . . . . . . .

20634

6-15

. . . . . . . .

21198

6-11

. . . . . . . . .

222282

6-17

. . . . . . . .

222684

6-17

. . . . . . . .

23155

6-7

. . . . . . . .

23243

6-3, 6-13

. . . . . . . .

23279

6-3, 6-13

. . . . . . . .

23287

6-17

. . . . . . . .

23295

7-3

. . . . . . . .

23709

6-8

. . . . . . . .

24227

6-11

. . . . . . . .

24924

6-11

. . . . . . . .

25115

6-17

. . . . . . . . .

25116

6-17

. . . . . . . . .

25117

6-21

. . . . . . . . .

25118

6-17

. . . . . . . . .

25147

6-11

. . . . . . . .

25148

6-11

. . . . . . . .

25950

6-11

. . . . . . . .

25953

6-17

. . . . . . . .

25961

7-8

. . . . . . . .

25997

6-13

. . . . . . . .

26395--2

6-7

. . . . . . .

28010

6-13

. . . . . . . .

28013B

6-5

. . . . . . .

28499--2

6-7

. . . . . . .

28760

6-13

. . . . . . . .

29091

6-13

. . . . . . . .

29232

6-15

. . . . . . . .

29260

6-11

. . . . . . . .

29499

6-11

. . . . . . . .

29688

6-17

. . . . . . . .

31203

6-17

. . . . . . . .

31204

6-17

. . . . . . . .

31233

6-13

. . . . . . . .

31271

6-15

. . . . . . . .

31905

6-13

. . . . . . . .

31906

6-11

. . . . . . . .

31912

6-8

. . . . . . . .

31914

6-8

. . . . . . . .

31918

6-8

. . . . . . . .

32486

6-13

. . . . . . . .

32490

7-3

. . . . . . . .

32491

6-11, 6-13

. . . . . . . .

32553

6-11

. . . . . . . .

32556

6-15

. . . . . . . .

32557

7-5

. . . . . . . .

32562

6-11

. . . . . . . .

32563

6-13

. . . . . . . .

32856

6-5

. . . . . . . .

32862

6-3, 6-11

. . . . . . . .

32982

7-3

. . . . . . . .

330710

7-10

. . . . . . . .

34217

6-15

. . . . . . . .

34773

6-15

. . . . . . . .

Part

Page

Number

Number

36658

6-15

. . . . . . . .

36661

6-15

. . . . . . . .

36666

6-15

. . . . . . . .

37490

6-13

. . . . . . . .

375119

6-17

. . . . . . . .

377412

6-13

. . . . . . . .

377433

6-17

. . . . . . . .

378964

6-13

. . . . . . . .

379000

6-8

. . . . . . . .

39019

6-11

. . . . . . . .

391838

6-13

. . . . . . . .

39528

7-3

. . . . . . . .

39562

7-3

. . . . . . . .

398200

7-6

. . . . . . . .

398207

6-9

. . . . . . . .

40282

6-15

. . . . . . . .

41142

6-11

. . . . . . . . .

41187

6-13

. . . . . . . . .

41351

6-20

. . . . . . . .

41357

6-11

. . . . . . . .

41360AM

6-11

. . . . . .

41362

6-11

. . . . . . . .

41363

6-11

. . . . . . . .

41385

6-11

. . . . . . . .

41386

6-11

. . . . . . . .

41396

6-3, 6-7

. . . . . . . .

41411

6-11

. . . . . . . . .

41434

6-13

. . . . . . . .

41447

6-9

. . . . . . . .

41448

6-9

. . . . . . . .

41449

6-7

. . . . . . . .

41457

6-5

. . . . . . . .

41504

6-13

. . . . . . . .

41509

6-11

. . . . . . . .

41513

6-9

. . . . . . . .

41518

6-11

. . . . . . . .

41521

6-13

. . . . . . . .

41549

6-15

. . . . . . . .

41563

6-3, 6-9

. . . . . . . .

41567--1

6-8

. . . . . . .

41568

6-9

. . . . . . . .

41571

6-13

. . . . . . . .

41573

6-15

. . . . . . . .

41574

6-15

. . . . . . . .

41582

6-20

. . . . . . . .

41600

6-7

. . . . . . . .

41608

6-7

. . . . . . . .

41612

6-15

. . . . . . . .

41624

6-7

. . . . . . . .

41637

6-11

. . . . . . . .

41648

6-11

. . . . . . . .

41649

6-11

. . . . . . . .

41656

6-3, 6-15

. . . . . . . .

41665

6-8

. . . . . . . .

41669

6-11

. . . . . . . .

41670

6-7

. . . . . . . .

41673

6-5

. . . . . . . .

41678

6-3, 7-3

. . . . . . . .

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Summary of Contents for 140E

Page 1: ...140E MM156 www tennantco com Sweeper Operator and Parts Manual MM156 Rev 22 12 2006 North America International Electric ...

Page 2: ...or equivalent parts PROTECT THE ENVIRONMENT Please dispose of packaging materials old machine components such as batteries hazardous fluids such as antifreeze and oil in an environmentally safe way according to local waste disposal regulations Always remember to recycle MACHINE DATA Please fill out at time of installation for future reference Model No Serial No Machine Options Sales Rep Sales Rep ...

Page 3: ...ble Or Explosive Areas Unless Designed For Use In Those Areas In Areas With Possible Falling Objects Unless Equipped With Overhead Guard 2 Before Starting Machine Make Sure All Safety Devices Are In Place And Operate Properly 3 When Using Machine Go Slow On Grades And Slippery Surfaces Use Care When Backing Machine Do Not Carry Riders On Machine Always Follow Safety And Traffic Rules 4 Before Leav...

Page 4: ... indicated If these or any label becomes damaged or illegible install a new label in its place MACHINE CREEPING WARNING LABEL LOCATED ON MACHINE HANDLE FRAME FOR SAFETY LABEL LOCATED ON MACHINE HANDLE FRAME 01189 HAZARD CHARGING LABEL LOCATED ON BATTERY COVER FLYING DEBRIS WARNING LABEL LOCATED ON TOP OF HOPPER ...

Page 5: ...ESHOOTING 2 10 MACHINE STORAGE 2 11 STORING MACHINE 2 11 Page MAINTENANCE 3 1 RECOMMENDED FIRST 20 HOUR MACHINE INSPECTION 3 3 MAINTENANCE CHART 3 4 ELECTRICAL SYSTEM 3 6 BATTERIES 3 6 BATTERY CHARGING 3 7 TO CHARGE BATTERIES For machines below serial number 009737 3 7 TO CHARGE BATTERIES For machines serial number 009737 and above 3 8 ELECTRICAL SCHEMATIC For machines below serial number 009737 3...

Page 6: ...LOCKING COMPOUNDS 4 3 HOW TO USE THIS MANUAL 5 1 IMPORTANT INFORMATION 5 1 FINDING A TENNANT PART NUMBER 5 2 PLACING AN ORDER 5 3 STANDARD MODEL PARTS 6 1 Fig 1 Recommended General Maintenance Items 6 3 Fig 2 Replacement Brushes 6 6 Fig 3 Main Frame and Charger Group 6 6 Fig 4 Handle Group 6 8 Fig 5 Hopper Assembly 6 9 Fig 6 Brush Drive Group 6 10 Fig 7 Motor and Wheel Drive Group 6 12 Fig 8 Filte...

Page 7: ...56 3 88 SECTION 1 CONTENTS Page MACHINE SPECIFICATIONS 1 3 POWER TYPE 1 3 POWER TRAIN 1 3 SUSPENSION SYSTEM 1 3 GENERAL MACHINE DIMENSIONS CAPACITIES 1 3 MACHINE WEIGHTS 1 3 GENERAL MACHINE PERFORMANCE 1 3 MACHINE DIMENSIONS 1 4 ...

Page 8: ...SPECIFICATIONS 140E MM156 3 88 1 2 ...

Page 9: ...MACHINE DIMENSIONS CAPACITIES Length 52 in 1320 mm Length with side brush 62 in 1575 mm Width 32 in 815 mm Width with side brush 34 5 in 880 mm Height 40 25 in 1020 mm Track 29 75 in 755 mm Wheelbase 26 5 in 675 mm Main brush diameter 8 in 205 mm Main brush length 28 6 in 725 mm Side brush diameter 16 in 405 mm Sweeping path width 29 in 735 mm Sweeping path width with side brush 37 in 940 mm Hoppe...

Page 10: ...SPECIFICATIONS 140E MM156 6 00 1 4 MACHINE DIMENSIONS TOP VIEW SIDE VIEW 26 5 in 675 mm 32 in 815 mm 40 25 in 1020 mm 52 in 1320 mm FRONT VIEW ...

Page 11: ...SHAKER RESET PUSHBUTTON 2 6 CLEAN FILTER PUSHBUTTON 2 6 MACHINE CIRCUIT BREAKER 2 6 CHARGER TIMER SWITCH 2 7 CHARGER PANEL 2 7 HOUR METER 2 7 CHARGING RATE GAUGE 2 7 MACHINE OPERATION 2 8 NORMAL SWEEPING OPERATION 2 8 PRE START CHECKLIST 2 8 TO START MACHINE 2 8 TO SWEEP 2 8 TO DUMP HOPPER 2 9 POST OPERATION CHECKLIST MOTOR OPERATING 2 9 TO STOP MACHINE 2 9 POST OPERATION CHECKLIST MOTOR STOPPED 2...

Page 12: ...OPERATION 140E MM156 3 88 2 2 ...

Page 13: ... the cable labeled 1 between the positive post on the vacuum fan side battery and the negative post on the brush lift lever side battery C Connect the cable labeled 3 to the positive post of the brush lift lever side battery D Connect the cable labeled 4 to the negative post of the vacuum fan side battery 4 Check the state of charge of the batteries as described in BATTERIES in the MAINTENANCE sec...

Page 14: ...Clutch Control Handle I Master Power Switch B Main Brush Lift Handle J Shaker Reset Pushbutton C Hopper K Clean Filter Pushbutton D Side Brush L Machine Circuit Breaker E Side Brush Arm M Charger Timer Switch F Main Brush Removal Lever N Hour Meter G Battery Cover O Charging Rate Gauge Opion H Dust Filter Enclosure ...

Page 15: ...along walls and under edges of tables desks etc It is belt driven To lower the side brush and start brush rotation pull the side brush arm up forward and down into the operating position this engages the drive belt To raise the side brush and stop rotation pull the side brush arm up and back into the raised position this disengages the drive belt 01195 RAISING SIDE BRUSH MAIN BRUSH REMOVAL LEVER T...

Page 16: ...or Before Leaving Machine SHAKER RESET PUSHBUTTON The shaker reset pushbutton provides shaker motor electrical overload protection It is a 15 A circuit breaker In the event of a circuit overload the circuit breaker will trip To reset the circuit breaker push the reset pushbutton If the overload which caused the circuit breaker to trip is still present in the circuit the circuit breaker will contin...

Page 17: ...s serial number 009737 and above The panel is located next to the vacuum fan housing The panel shows the status of charging after the charger has been plugged into a wall outlet The panel also has an interrupt switch to be used if the charging cycle needs to be stopped NOTE If the charge cycle has to be stopped press the interrupt switch while unplugging the charger A 06898 CHARGER PANEL A Interru...

Page 18: ...ng Machine Make Sure All Safety Devices Are In Place And Operate Properly TO START MACHINE NOTE Before starting machine perform the pre start checks 1 Place the master power switch in the on position 2 Drive the machine to the area to be cleaned TO SWEEP Plan the sweeping in advance Try to arrange long runs with minimum stopping and starting Sweep debris from very narrow aisles into main aisles ah...

Page 19: ...own and slide it into place on the machine POST OPERATION CHECKLIST MOTOR OPERATING Check brush patterns for width and evenness TO STOP MACHINE 1 When finished sweeping place the main brush lift handle and the side brush arm in the raise position FOR SAFETY Before Leaving Or Servicing Machine Stop On Level Surface And Turn Off Machine And Remove Key 2 Stop the motor POST OPERATION CHECKLIST MOTOR ...

Page 20: ... replace seals Dust skirts not properly adjusted or are damaged Adjust or replace dust skirts Vacuum fan not operating Fan drive sheave or impeller key is broken Check drive belt Brush pattern not even Main brush not lowering evenly due to debris jam Remove main brush and debris Bail arm not level Adjust arm position Main brush spring arm may be out of adjustment Adjust arm position Main brush not...

Page 21: ... time the following procedures must be followed to lessen the chance of rust sludge and other deposits from forming 1 Place the main brush and side brush if so equipped in the raise position 2 Empty and clean the debris hopper 3 Charge the machine batteries 4 Disconnect the batteries to machine battery connector ...

Page 22: ...OPERATION 140E MM156 6 91 2 12 ...

Page 23: ...5 TO EMPTY HOPPER 3 15 TO ADJUST HOPPER FLOOR CLEARANCE 3 15 REAR GUIDE WHEELS 3 16 TO ADJUST REAR GUIDE WHEELS 3 16 HOPPER DUST FILTER 3 16 TO REMOVE DUST FILTER 3 17 TO INSTALL DUST FILTER 3 17 SKIRTS AND SEALS 3 18 SIDE DUST SKIRTS 3 18 TO ADJUST SIDE DUST SKIRTS 3 18 TO REPLACE SIDE DUST SKIRTS 3 18 HOPPER SIDE SEALS 3 19 TO REPLACE HOPPER SIDE SEALS 3 19 REAR BRUSH SKIRT 3 19 TO REPLACE REAR ...

Page 24: ...MAINTENANCE 140E MM156 3 88 3 2 ...

Page 25: ...CTION After the first 20 hours of operation perform the following procedures 1 Check the specific gravity of the batteries 2 Check the battery cable connections 3 Check the floor skirts to floor clearance 4 Check the main brush and side brush if so equipped brush patterns ...

Page 26: ...MAINTENANCE 140E MM156 7 90 3 4 MAINTENANCE CHART 1 2 3 4 5 6 7 8 9 10 11 12 4 3 7 8 01189 ...

Page 27: ...s 3 6 Main brush Rotate end or end and check brush pattern 1 10 Side brush Check brush pattern 1 80 Hours 11 Batteries Clean battery tops 2 or 4 Weeks 9 Debris hopper Check floor clearance adjustment 1 Weeks 1 Dust filter Clean 1 7 Side dust skirts Check for wear or damage and adjustment 2 8 Hopper side seals Check for wear or damage 2 5 Rear brush skirt Check for wear or damage 1 160 Hours or 8 W...

Page 28: ... readings BATTERY ELECTROLYTE LEVEL Use a hydrometer to check the electrolyte specific gravity after every 20 hours of operation If one or more battery cells tests lower than the other battery cells 0 050 or more the cell is damaged shorted or is about to fail NOTE Do not take readings immediately after adding water if the water and acid are not thoroughly mixed the readings may not be accurate Ch...

Page 29: ...tery caps are in place while charging FOR SAFETY When Servicing Machine Avoid Contact With Battery Acid 5 Turn the battery charger timer to the off position 6 Plug the battery charger into an electrical outlet 7 Turn the battery charger timer to the start position The charging rate gauge will indicate the charger is operating A B C 02666 BATTERY CHARGER TIMER A Timer Knob B Charging Rate Gauge C B...

Page 30: ...TE If the red no charge indicator lamp lights when the charger is plugged into a wall outlet the charger can not charge the battery meaning there is something wrong with the battery When the lamps stop flashing the red incomplete battery status indicator lamp lights After a short delay the yellow charger on indicator lamp lights showing the charger has turned on A B C D E F 06898 CHARGER PANEL A I...

Page 31: ...the charger from the wall outlet 7 Check the electrolyte level in each battery cell after charging If needed add distilled water to raise the electrolyte level to about 12mm 0 4 in below the bottom of the sight tubes 8 Close the battery cover ...

Page 32: ...24 BLK 2 BLK 20 YEL 21 BLK 9 BLK 26 BLK 27 ORA 18 BLU BLK BLK 28 ORA 17 BLU 13 BLK BLK CB 2 15A M1 HM A M1 16 BLK PM T L C A C Voltage Jumper Connection 100 VAC 115 VAC 230 VAC Double RED BLK Timer T WHT Common Line L Internal Terminal BLK BLK 1 2 34 5 6 7 8 5 6 A B C D S F Cap 10 RED 1 to 5 2 to 6 1 to 4 3 to 6 3 to 4 3 to 4 DC Cord 02649 ELECTRICAL SCHEMATIC For machines below serial number 0097...

Page 33: ...MAINTENANCE 3 11 140E MM156 6 91 06985 ELECTRICAL SCHEMATIC For machines serial number 009737 and above ...

Page 34: ...ery 20 hours of operation for maximum brush life The main brush should be replaced when the remaining brush bristle measures 1 25 in 30 mm TO REMOVE MAIN BRUSH 1 Place the master power switch in the off position FOR SAFETY Before Leaving Or Servicing Machine Stop On Level Surface And Turn Off Machine And Remove Key 2 Disconnect the batteries to machine connector 3 Lift the hopper up and out of the...

Page 35: ...sh to the floor for one minute while holding the machine in one place 4 Pull the main brush lift handle up and forward to raise the main brush 5 Move the machine away from the main brush polish mark 6 Place the master power switch in the off position FOR SAFETY Before Leaving Or Servicing Machine Stop On Level Surface And Turn Off Machine And Remove Key 7 Observe the width of the polish mark The p...

Page 36: ...the side brush arm up and back to raise the side brush 3 Remove the side brush retaining bolt or hair cotter pin 01027 REMOVING SIDE BRUSH RETAINING BOLT 4 Slide the side brush off the side brush drive shaft TO INSTALL SIDE BRUSH 1 Slide the side brush onto the side brush drive shaft 2 Fasten the side brush to the shaft with the retaining bolt or hair cotter pin 3 Check the side brush adjustment a...

Page 37: ...the hopper into suitable refuse container 5 Tip the hopper down and slide it into place on the machine TO ADJUST HOPPER FLOOR CLEARANCE 1 Empty the hopper 2 Stop the machine on a smooth level floor 3 Place the master power switch in the off position FOR SAFETY Before Leaving Or Servicing Machine Stop On Level Surface And Turn Off Machine And Remove Key 4 Loosen the three hopper top seal retainer b...

Page 38: ...is located inside the dust filter compartment The dust filter filters the air which is drawn up from the main brush compartment Push and hold the filter shaker pushbutton in for 15 seconds daily to shake the excess dust from the filter Clean the filter after every 80 hours of operation Use one of the following methods to clean the dust filter D Tapping Tap the filter gently on a flat surface with ...

Page 39: ...he slotted retention brackets B A 01215 REMOVING FILTER RETENTION BAR A Filter Retention Bar B Retention Bracket 5 Push the filter retention spring upward and slide the filter out of the filter compartment TO INSTALL DUST FILTER 1 Push the filter retention spring upward and slide the filter into place on the filter base in the filter compartment B A 02667 INSTALLING FILTER A Filter B Filter Housin...

Page 40: ...t B Side Dust Seal B A 01208 LEFT SIDE DUST SKIRT A Side Dust Skirt B Side Dust Seal 4 Slide the side dust skirts up or down so there is 0 03 to 0 25 in 1 to 5 mm clearance between the floor and the bottom of the skirt 5 Tighten the skirt retaining bolts 6 Reinstall the hopper TO REPLACE SIDE DUST SKIRTS 1 Place the master power switch in the off position WARNING Brush Throws Debris Stop Motor Bef...

Page 41: ...r or damage after every 80 hours of operation TO REPLACE REAR BRUSH SKIRT 1 Place the master power switch in the off position WARNING Brush Throws Debris Stop Motor Before Lifting Hopper 2 Remove the debris hopper and battery cover 3 Disconnect the batteries to machine connector FOR SAFETY When Servicing Machine Disconnect Battery Connections Before Working On Machine And Avoid Contact With Batter...

Page 42: ... Thread the clutch cable into the cable bracket to tighten belt tension D Tighten the clutch cable jam nut to the cable bracket E Place the master power switch in the on position The machine should not creep or move unless the clutch handle is fully pressed to the machine handle If the machine moves before the clutch handle is fully pressed the drive belt will be excessively stressed Readjust the ...

Page 43: ... clutch cable as described in TO ADJUST FLAT PROPELLING BELT MOTOR DRIVE BELT The motor drive belt transfers power from the electric motor to the vacuum fan and the motor jackshaft Check the belt for wear after every 80 hours of operation Check the belt tension after every 160 hours of operation TO CHECK AND ADJUST MOTOR DRIVE BELT 1 Place the master power switch in the off position FOR SAFETY Bef...

Page 44: ...G LOCKING COLLAR SETSCREW B Unthread and separate the jackshaft extension from the jackshaft enough to slide the drive belt through Also note that the jackshaft extension is threaded onto the jackshaft with left hand threads 6 Remove existing drive belt 7 Position new drive belt over vacuum fan sheave large diameter sheave and motor sheave NOTE For machines equipped with a side brush A Reconnect a...

Page 45: ... Working On Machine 4 Remove the batteries from the machine 5 Carefully tip the machine on its right side 6 Disconnect the belt idler spring from the spring bracket C B D A E 01223 BRUSH DRIVE BELT A Brush Drive Sheave B Belt Idler Sheave C Brush Drive Belt D Motor Jackshaft Sheave E Belt Idler Spring 7 Slide the belt off the jackshaft sheave the brush drive sheave and out of the machine NOTE A sm...

Page 46: ...belt appears tight tighten the four gearbox mounting bolts 8 Replace the side brush arm cover 9 Place the master power switch in the on position and check side brush operation Readjust the drive belt as necessary TO REPLACE SIDE BRUSH DRIVE BELT 1 Place the master power switch in the off position FOR SAFETY Before Leaving Or Servicing Machine Stop On Level Surface And Turn Off Machine And Remove K...

Page 47: ...URFACE A Loading Surface Height 3 To winch the machine onto the truck or trailer remove the hopper and attach the winching chains to the top of the front casters Make sure the machine is centered A B ATTACH WINCHING CHAIN A Winching Chain B Front Caster FOR SAFETY When Loading Machine Onto Truck or Trailer Use Winch Do Not Push The Machine Onto The Truck Or Trailer Unless The Loading Surface Is Ho...

Page 48: ... surface is not horizontal or is higher than 380 mm 15 in from the ground use a winch to unload machine If the loading surface is horizontal AND is 380 mm 15 in or less from the ground the machine may be pushed off the truck or trailer FOR SAFETY When Unloading Machine Off Truck or Trailer Use Winch Do Not Push The Machine Off The Truck Or Trailer Unless The Loading Surface Is Horizontal AND Is 38...

Page 49: ...APPENDIX 4 1 140E MM156 3 88 SECTION 4 CONTENTS Page HARDWARE INFORMATION 4 3 STANDARD BOLT TORQUE CHART 4 3 METRIC BOLT TORQUE CHART 4 3 BOLT IDENTIFICATION 4 3 THREAD SEALANT AND LOCKING COMPOUNDS 4 3 ...

Page 50: ...APPENDIX 140E MM156 3 88 4 2 ...

Page 51: ... 159 359 0 75 in 215 280 291 380 313 407 424 552 1 00 in 500 650 678 881 757 984 1026 1334 NOTE Decrease torque by 20 when using a thread lubricant METRIC BOLT TORQUE CHART Thread Size Class 8 8 Torque ft lb Nm Class 10 9 Torque ft lb Nm M4 2 3 3 4 M5 4 5 6 8 M6 7 9 10 14 M8 18 24 25 34 M10 32 43 47 64 M12 58 79 83 112 M14 94 127 133 180 M16 144 195 196 265 M20 260 352 336 455 M24 470 637 664 900 ...

Page 52: ...APPENDIX 140E MM156 3 88 4 4 ...

Page 53: ...nd supplies IMPORTANT INFORMATION When placing an order for parts the machine model and machine serial number are important Refer to the MACHINE DATA box which is filled out during the installation of your machine The MACHINE DATA box is located on the inside of the front cover of this manual The model number of your machine is on the front of the machine The serial number of your machine is print...

Page 54: ...parts lists The parts illustrations are numbered with Ref numbers which refer to corresponding parts lists The parts lists include a number of columns of information Ref column refers to the reference number on the parts illustration indicates the part is an assembly Y indicates the part is included in the assembly listed just before it TENNANT Part No column lists the TENNANT part number for the ...

Page 55: ...ten confirmation Follow the steps below to insure prompt delivery 1 Identify the model number of your machine 2 Identify the serial number of your machine 3 Find the part number of the part you need Do not order by page number or reference number If you are not able to find the part number call your TENNANT representative for help or send the old part as a sample 4 Determine the quantity of the pa...

Page 56: ...any making the delivery Shipments will be complete unless the packing list or order acknowledgement indicates items back ordered If parts received are suspected to be incorrect or defective please contact the TENNANT representative from whom you ordered the part They will give authorization for return and or handle replacement shipments when required ...

Page 57: ...ame and Charger Group 6 6 Fig 4 Handle Group 6 8 Fig 5 Hopper Assembly 6 9 Fig 6 Brush Drive Group 6 10 Fig 7 Motor and Wheel Drive Group 6 12 Fig 8 Filter Group 6 14 Fig 9 Battery Group 6 16 Fig 10 Wire Harnesses Group 6 18 Fig 11 Vacuum Fan Group 6 20 Fig 12 Label Kit 6 21 NOTE SECTION 6 STANDARD MODEL PARTS lists repair parts for a standard model machine ...

Page 58: ...STANDARD MODEL PARTS 140E MM156 7 90 6 2 ...

Page 59: ... 01847 006900 Wheel 1 6d 0 72w 0 21b 2 41678 006900 Belt V 3l 80 0l 1 o 03972 006900 Kit Maint Seals Gas 140 1 Y 47037 006900 Adhesive Contact 1357 5 0oz 1 Y 41858 006900 Seal Foam Rbr 38 0 75w 94 0l 3 Y 02592 006900 Seal Rbr Open 0 19th 0 62w 04 6l 2 Y 41838 006900 Gasket Duct Output 1 Y 41837 006900 Hinge Pyp 06 2 0 W 03 3l 4 0 34h 1 Y 41840 006900 Gasket Duct 2 Y 60378 006900 Seal Rbr Open 0 19...

Page 60: ...STANDARD MODEL PARTS 140E MM156 6 00 6 4 1 2 3 Fig 2 Replacement Brushes ...

Page 61: ...placement Brushes Ref Tennant Part No Machine Serial Number Description Qty 1 41457 006900 Brush Swp 28l 6 Dr Pyp 1 1 32856 006900 Brush Swp 28l 12 Sr Umx Carpet 1 o 2 41673 006900 Brush Assy Disk Swp 13 0 D Pyp 1 Y 3 28013B 006900 Adaptor Brush Side 628b 1 ...

Page 62: ...STANDARD MODEL PARTS 140E MM156 3 94 6 6 1 32 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 28 29 30 32 4 5 5 7 22 27 31 33 33 2 Fig 3 Main Frame and Charger Group ...

Page 63: ...5 50609 006900 Cap Plug 1 16 28499 2 006900 Chain Sash 35 05 3l 09 Link 1 17 60496 006900 Cord Ele 16 3 18 0inch 1 18 04007 007347 Tray 1 19 41827 006900 Cover Frame Rear 140e 1 20 64757 006900 Bumper Rbr 0 5d 0 14t Adh 1 21 49266 006900 Tie Cable Nyl 07 3l 19w 1 8 Max D 4 22 61046 006900 007346 Bracket Mounting Replaced by none 1 23 60493 006900 009736 Kit Replmt Chrgr F 50708 1 o 23 60507 006900...

Page 64: ...48 Handle Assy W Label 140l 1 2 61379 003100 010049 Kit Replmt Cable Guide Clutch 1 3 60428 003100 Rivet Blind 188d X 0 58 X 38d Stl 4 4 41665 003100 Nut Speed Retainer 25 20 4 5 61377 010050 Bushing Flng 0 28b 0 50d 0 50l Pye 1 6 41567 1 003100 Handle Assy Tube 1 00d 24 9w 1 7 41832 003100 Handle Clutch 1 8 41829 003100 Cable 13d 28 5l 25 20 38ball 1 9 08868 003100 Bar Flt Stl 0 12 X 0 9 X 2 0 L ...

Page 65: ... 1 Y 2 09944 006900 Skirt 1 Y 3 41447 006900 Retainer Skirt Hppr Rear 1 Y 4 41563 006900 Skirt 06th 10 00w 30 00l 06 0 31h 1 Y 5 41568 006900 Retainer Seal W Label Rear 1 Y 6 41732 006900 Rivet Blind 188D X 0 45 X 38D Stl 9 Y 7 41513 006900 Handle Hppr 1 Y 8 41448 006900 Shield Hppr 1 Y 9 02592 006900 Seal Rbr Open 0 19th 0 62w 04 6l 2 Y 10 398207 003100 Molding Trim Rubber 06 1 4l 2 ...

Page 66: ...ANDARD MODEL PARTS 140E MM156 12 96 6 10 32 26 31 33 34 35 36 3 42 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 27 28 29 30 37 38 39 40 16 17 17 17 4 11 1 39 39 39 39 Fig 6 Brush Drive Group ...

Page 67: ... 03 30l 4 18 41357 006900 Cup Drive Brush Tube Grey 1 o 41518 006900 Arm Assy Brush Main 140 1 Y 19 41385 006900 Bar Hex Stl Mach Sleeve Idler 1 Y 20 41649 006900 Cup Bearing Assy Brush 1 Y 21 41386 006900 Guard Cup Gray 1 Y 22 41509 006900 Arm Brush Main Rh 1 Y 23 09006 006900 Washer 1 24 41637 006900 Seal Foam Rbr 50 0 75w 03 0l 2 25 41669 006900 Plate 1 26 41864 006900 008073 Plate Rep Bynone 1...

Page 68: ... 140E MM156 12 96 6 12 Clutch Handle Clutch Cable 1 3 17 28 2 4 5 6 7 9 11 12 13 14 15 16 18 19 21 27 29 25 26 23 24 31 32 33 34 35 8 36 37 38 20 25 26 30 9 10 10 31 32 36 23 22 29 27 39 8 Fig 7 Motor and Wheel Drive Group ...

Page 69: ... Lh 1 14 32563 006900 Sheave 3v 1grv 02 2pd 0 38b 1 15 41828 1 006900 Bracket Wldt Clutch Propel 1 16 04733 2 006900 Pin Clevis 0 37 D X 0 62l 1 17 31905 006900 008512 Kit Replmt Arm Clutch F 41611 1 18 41434 006900 Bushing Flng 0 62b 0 68d 0 00l Nyl 2 19 41571 006900 Shaft Cntrl Clutch 1 20 50090 009033 Bracket Wldt Motor Ohio 1 o 31233 006900 Arm Assy Clutch Propel 140 1 Y 21 41521 006900 Arm Id...

Page 70: ...STANDARD MODEL PARTS 140E MM156 12 96 6 14 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 18 17 18 26 Fig 8 Filter Group ...

Page 71: ...X 4 00l 1 Y 11 44939 006900 Motor Ele 36vdc Hp Shaker 1 Y 12 34773 006900 Weight Eccentric 1 Y 13 20634 006900 Screw Set 10 24 X 0 25 Nl 2 Y 14 36658 006900 Bar Flt Rbr 0 06 X 4 00 X 5 00l 1 Y 15 36666 006900 Strap 1 16 34217 006900 Insulation Acstc 1 0th 03 9w X 04 8l 1 17 41858 006900 Seal Foam Rbr 38 0 75w 94 0l 3 18 41845 006900 Nut Isolator 25 20 1 4 S 6 19 32556 006900 Retainer 1 20 02414 00...

Page 72: ...STANDARD MODEL PARTS 140E MM156 6 03 6 16 1 19 24 16 25 14 12 3 2 4 5 6 7 8 9 10 11 13 35 17 18 20 21 22 23 26 27 28 29 30 31 32 33 34 15 Fig 9 Battery Group ...

Page 73: ... Switch Rep By374227 1 Y 31204 006900 013206 Key Ignition Set Of 2 F 11651 1 16 61106 006900 009736 Knob Rep Bynone 1 17 377433 006900 Gauge Hourmeter 12 60Vdc Analog 10K 1 18 02424 006900 Contactor 24vdc 1 19 60463 006900 008028 Parts Unique Hd Bmpr Lpg Ml D 2 20 375119 006900 Circuitbreaker 50 0 Amp Resetable 1 21 44078 006900 Switch 1 22 25116 008286 Bracket Mtg Switch 1 23 25115 008286 Angle S...

Page 74: ...STANDARD MODEL PARTS 140E MM156 8 01 6 18 1 2 TO CB 2 TO BATTERY POSITIVE TO TO CB 2 TO CONTACTOR TO CB 1 TO KEYSWITCH TO SHAKER MOTOR SWITCH TO CB 1 CONTACTOR 3 Fig 10 Wire Harnesses Group ...

Page 75: ...nesses Group Ref Tennant Part No Machine Serial Number Description Qty o 1 02427 006900 009736 Harness 140e Fltr Shakr 1 Y 12828 006900 009736 Connector 1 o 2 02432 006900 Harness Controller Shakr 140e 1 Y 12827 006900 Connector 1 3 60487 009737 Harness Main 140e 1 ...

Page 76: ...hine Serial Number Description Qty 1 41351 006900 Housing Vacfan Rear 9 0d Impeller 1 2 08143 006900 Impeller 9 00d X 0 376b 1 3 10362 006900 Spacer 1 4 41582 006900 Panel Wldt Backing Vacfan 1 5 16934 006900 Shaft 1 6 00960 006900 Key Sq 0 12 X 0 12 00 50l 1 7 00500 4 006900 Key Woodruff 0 12 0 50 Asa 0404 1 ...

Page 77: ... 00 1 1 1 2 3 3 04655 Fig 12 Label Kit Ref Tennant Part No Machine Serial Number Description Qty o 1 02575 006900 Kit Replmt Label Complt 140e 1 Y 2 25117 006900 Label Opertnl Instmt Panl 140 1 Y 3 02560 006900 Label Numerals 140 E Black 1 ...

Page 78: ...STANDARD MODEL PARTS 140E MM156 12 96 6 22 ...

Page 79: ...Fig 2 Lifting Bracket Kit 7 4 Fig 3 Fine Particle Filter Kit 7 5 Fig 4 Dual Carpet Lint Filter Kit 7 6 Fig 5 Ammeter Group 7 7 Fig 6 Grille Kit 7 8 Fig 7 Cord Kit 7 9 Fig 8 Documentation Group 7 10 NOTE SECTION 7 OPTIONS lists repair parts included as part of the available options ...

Page 80: ...OPTIONS 140E MM156 6 03 7 2 2 15 16 5 1 Main Frame 3 4 6 7 8 9 10 11 12 13 14 17 20 19 18 10 21 22 22 23 24 Fig 1 Side Brush Group ...

Page 81: ...m 1 10 01047 003100 Retainer 2 11 07872 003100 Sheave 3l 1grv 02 9pd 38 16 1 12 41731 003100 Gearbox 90 1ratio Brush Side 1 13 07891 008427 Arm Brush Side 1 14 07887 008427 Molding Trim 08 11 39 20 1 15 41927 003100 008426 Bumper Side Brush 1 16 62595 14 003100 008426 Molding Trim 08 11 44 00 1 17 41708 003100 Screw Btn 25 20 X 0 62 Nl 4 18 08085 003100 Pin Hair Cotter 0 31 D 058 Wir 1 19 15173 00...

Page 82: ...OPTIONS 140E MM156 12 96 7 4 1 01033 Fig 2 Lifting Bracket Kit Ref Tennant Part No Machine Serial Number Description Qty o 61121 006900 Kit Demo 140e 1 Y 1 61117 006900 Bracket Wldt Lift 1 ...

Page 83: ...ticle Filter Kit Ref Tennant Part No Machine Serial Number Description Qty o 02594 006900 Kit Fltr Extra Fine Particle 140e 1 Y 1 65358 006900 Screen Filter 1 Y 2 60368 006900 Filter Pkg Dust Panl 119plts 1 Y 3 32557 006900 Filter Pkg Dust Panl Fine 1 Y 4 60378 006900 007828 Seal Rbr Open 0 19th 0 62w 1 ...

Page 84: ...er 3 Fig 4 Dual Carpet Lint Filter Kit Ref Tennant Part No Machine Serial Number Description Qty o 398200 006900 Kit Filter Dual Carpet Lint 1 Y 1 65358 006900 Screen Filter 1 Y 2 60368 006900 Filter Pkg Dust Panl 119plts 1 Y 3 60378 006900 007828 Seal Rbr Open 0 19th 0 62w 1 ...

Page 85: ...orked Shroud Assembly 06993 Fig 5 Ammeter Group Ref Tennant Part No Machine Serial Number Description Qty 1 60510 009737 Gauge Voltmeter 16 36vdc 2 2d 1 NOTE To identify parts shown but not listed here see Section 5 Standard Model Parts ...

Page 86: ...OPTIONS 140E MM156 12 96 7 8 1 Brush Wrap 06991 Fig 6 Grille Kit Ref Tennant Part No Machine Serial Number Description Qty 1 25961 006900 Kit Grille Debris Deflector 140 1 ...

Page 87: ...nt Part No Machine Serial Number Description Qty o 50112 006900 Kit Cord Chrgr 10ft 1 Y 1 60565 006900 Cord Ele 16 3 127 0inch 1 Y 2 41783 006900 Bracket Cord 1 Y 3 06524 006900 Rivet Blind 196d X 0 62 X 38d Alm 2 Y 4 61088 006900 Washer 0 19b 1 00d 06 Stl Pl 2 ...

Page 88: ...140E MM156 12 06 7 10 1 2 07501 Fig 8 Documentation Group Ref Tennant Part No Machine Serial Number Description Qty 1 MM156 006900 Manual Pkg 140E Na 0006900 1 2 330710 006900 Manual Cd Rom Oprtr Parts All Na 1 ...

Page 89: ...CROSS REFERENCE 8 1 140E MM156 12 06 SECTION 8 CONTENTS PAGE PART NUMBER TO PAGE NUMBER CROSS REFERENCE LIST 8 2 PART DESCRIPTION TO PAGE NUMBER CROSS REFERENCE LIST 8 4 ...

Page 90: ...4 6 11 25115 6 17 25116 6 17 25117 6 21 25118 6 17 25147 6 11 25148 6 11 25950 6 11 25953 6 17 25961 7 8 25997 6 13 26395 2 6 7 28010 6 13 28013B 6 5 28499 2 6 7 28760 6 13 29091 6 13 29232 6 15 29260 6 11 29499 6 11 29688 6 17 31203 6 17 31204 6 17 31233 6 13 31271 6 15 31905 6 13 31906 6 11 31912 6 8 31914 6 8 31918 6 8 32486 6 13 32490 7 3 32491 6 11 6 13 32553 6 11 32556 6 15 32557 7 5 32562 6...

Page 91: ...13 7 3 48636 6 13 7 3 48661 6 15 48662 6 15 49266 6 7 49566 6 11 50038 6 11 50040 6 13 50049 6 7 50050 6 7 50066 6 13 50090 6 13 50111 6 13 50112 7 9 50116 6 7 50122 6 13 50456 6 7 50480 6 17 50609 6 7 56060 6 11 57751 6 17 Part Page Number Number 57803 6 17 59455 6 3 60368 7 5 7 6 60378 6 3 7 5 7 6 60426 6 8 60428 6 8 60463 6 17 60487 6 19 60493 6 7 60494 6 7 60495 6 17 60496 6 7 60507 6 7 60510 ...

Page 92: ...ry 6ga 14l Anderson 6 17 Cable Assy Battery 6ga 18l Anderson 6 17 Cable 13d 28 5l 25 20 38ball 6 8 Cable Battery Blk 4ga 13 5l Pos Neg 6 17 Cap Plug 6 7 Caster Rep By23252 6 7 Caster Stem Swivel 4 0 D 6 7 Catch 6 8 Chain Sash 35 05 3l 09 Link 6 7 Charger 24vdc 15a 50hz 6 7 Charger 24vdc 015a 60hz 120vac Auto 6 7 Circuitbreaker 15 0a Resetable 6 17 Circuitbreaker 50 0 Amp Resetable 6 17 Clamp Cable...

Page 93: ...Filter 7 5 7 6 Screw Btn 25 20 X 0 62 Nl 7 3 Screw Hex 25 20X2 00 5 7 3 Screw Hex 38 16 X 1 00 Lh 6 13 Screw Hex 38 16 X 1 25 5 6 11 Screw Hex 50 13 X 6 50 2 Unpl 6 13 Screw Set 10 24 X 0 25 Nl 6 15 Seal Foam Rbr 38 0 75w 94 0l 6 3 6 15 Seal Foam Rbr 50 0 75w 03 0l 6 11 Seal Rbr Open 0 19th 0 62w 04 6l 6 3 6 9 Seal Rbr Open 0 19th 0 62w 6 3 7 5 7 6 Shaft Cntrl Clutch 6 13 Shaft Drive Brush Side 7 ...

Page 94: ...CROSS REFERENCE 140E MM156 12 06 8 6 ...

Page 95: ...ave regarding our machine manuals If you find an error or have a suggestion please complete this postage paid form and mail it to us Thank you for helping us make zero defects a way of life at Tennant Manual No Rev No Publish Date Page Machine Report Error Suggestion Name Date Customer Number Company Address City State Zip Code ...

Page 96: ...GE NECESSARY IF MAILED IN THE UNITED SATES BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO 94 MINNEAPOLIS MN POSTAGE WILL BE PAID BY ADDRESSEE Technical Publications 15 701 North Lilac Drive P O Box 1452 Minneapolis MN 55440 9947 TENNANT COMPANY ...

Page 97: ...ave regarding our machine manuals If you find an error or have a suggestion please complete this postage paid form and mail it to us Thank you for helping us make zero defects a way of life at Tennant Manual No Rev No Publish Date Page Machine Report Error Suggestion Name Date Customer Number Company Address City State Zip Code ...

Page 98: ...GE NECESSARY IF MAILED IN THE UNITED SATES BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO 94 MINNEAPOLIS MN POSTAGE WILL BE PAID BY ADDRESSEE Technical Publications 15 701 North Lilac Drive P O Box 1452 Minneapolis MN 55440 9947 TENNANT COMPANY ...

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