JUKI APW-896/IP-420 Instruction Manual Download

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ENGLISH

APW-896/IP-420

INSTRUCTION MANUAL

* "CompactFlash(TM)" is the registered trademark of SanDisk Corporation, U.S.A.

Summary of Contents for APW-896/IP-420

Page 1: ...ENGLISH APW 896 IP 420 INSTRUCTION MANUAL CompactFlash TM is the registered trademark of SanDisk Corporation U S A ...

Page 2: ...4 ADJUSTMENT OF SA 120 INTERLINING SUPPLYING DEVICE OPTIONAL PART NO 40045772 12 PREPARATION OF THE SEWING MACHINE 13 1 HOW TO OPERATE THE SEWING MACHINE HEAD 13 1 How to attach the needles 13 2 Thread used 13 3 How to pass the needle thread 14 2 HOW TO REMOVE THE SEWING TABLE 15 1 When replacing the bobbin thread 15 2 Cautions to be taken when the sewing tables are removed 16 3 HOW TO WIND THE BO...

Page 3: ... sewing data 62 9 CHANGING THE MEMORY SWITCH DATA 64 1 Changing procedure of the memory switch data 64 2 Memory switch data list 65 10 PERFORMING OPTIONAL SETTING 73 1 Changing procedure of the optional setting 73 2 Optional setting list 74 11 CHANGING THE DEVICE SETTING 75 1 Changing procedure of the device setting 75 2 Device setting list 76 12 CUSTOMIZING THE PEDAL OPERATION 77 1 Method to sele...

Page 4: ...DOUBLE WELT AND SINGLE WELT 107 1 Replacing procedure between double welt and single welt 107 2 Fine adjustment of the position of garment body clamp 107 3 Replacing the binder 108 8 CORNER KNIFE 109 1 Corner knife unit 109 2 Adjusting the corner knife 110 3 Corner knife adjustment function screen 111 4 Corner knife actuating position setting procedure 113 5 Feature of the corner knife actuating p...

Page 5: ...e troubles such as interference between the parts can occur It is therefore necessary to carefully check the compressed air pressure 4 Check whether the needle thread bobbin thread need to be replenished 5 To perform sewing immediately after turning ON the power switch perform trial stitching first then proceed with sewing of actual products after the test sewing 6 In order to prevent the optical ...

Page 6: ...ngs F Stacker unit Optional G Sewing machine head H Electric control unit Control panel I Operation panel J Power switch Also used as the emergency stop switch K Temporary stop switch With this machine consisting of the aforementioned 11 units you can do desired welting work simply by setting materials garment body interlining piece welting patch etc in place and operating the switches on the oper...

Page 7: ...de thread take up lever 11 Needle bar stroke 33 3mm 12 Cloth feed mechanism Driven by stepping motor 13 Control By a micro computer 14 Safety mechanism Machine operation is automatically stopped if the cloth feed mechanism error detector the needle thread breakage detector or any of the various safety devices is actuated 15 Lubricating oil JUKI New Defrix Oil No 1 16 Operating air pressure 0 5MPa ...

Page 8: ...knife cut the clip band has fixed the unit and remove the clip band and packing material Cut and remove the clip band that has fixed the needle bar 1 REMOVING PACKING MATERIALS 2 SECURING THE MACHINE 1 2 CAUTION To prevent a fatal accident lower and fix adjust bolts 2 4 places located at the side of caster 1 after moving the machine to the level and stabilized place Frame When lifting the machine ...

Page 9: ...he other end to coupler 3 on the main unit side Connect coupler A to the main unit with air cock 1 closed then carefully open air cock 1 to allow the compressed air to be supplied Make sure that the pressure gauge of the regulator reads 0 5 MPa 1 A 3 2 1 1 A B 2 3 C D 4 CAUTION When installing the pedal perform the work paying attention to the overhead table 1 When connecting do not connect the ro...

Page 10: ... input tap of transformer standard setting at the time of delivery 380V CAUTION To prevent possible accidents caused by leakage or dielectric strength an appropriate power plug shall be installed by a person who has an expert knowledge of electricity Be sure to connect the power plug to the receptacle that is well grounded This product performs operation by the single phase connection for 3 phasse...

Page 11: ...o stacker base hole B At this time take care to prevent the stacker cord the air piping etc from being caught 4 Lock the whole stacker with hinge 2 5 Enter safety bar 3 from C and D directions and fix it at the position where is almost parallel to the floor At this time confirm that air is being supplied A B C D 3 2 1 Putting nut and washer between main unit frame 1 and fix the thread stand as ill...

Page 12: ...m If it is not approximately 0 5 mm loosen nut 5 to adjust 2 0 5mm 3 4 5 1 Adjusting the position When the roller stacker is not used or adjusting the corner knife the roller stacker can be turned upward with the procedure below Draw release lever 1 and couple the roller stacker with fixed spring 2 refer to Fig 1 Then the roller stacker is put in the waiting state Working state Waiting state Fig 1...

Page 13: ...ALLING OPERATION PANEL IP 420 As shown in the figure above open the lid on the right hand section C of IP 420 and connect the connector which is fixed with tape to the right hand top surface B of the table To prevent malfunction due to static electricity install operation panel IP 420 on the panel base to use and do not change the position of the panel base 2 1 1 1 At this time fix the sub table s...

Page 14: ...th clean oil Never fill the oil tank with dirty oil Upper engraved marker line A A 2 Fill the oil tank with the oil until the top end of oil amount indicating rod 3 comes between the upper engraved marker line and the lower engraved marker line of oil amount indicating window 2 When oil amount is excessively large oil leaks from the air hole or adequate lubrication cannot be performed So be carefu...

Page 15: ...nterlining Feed the interlining up to the roller section using the notch of the guide plate 4 Adjust the lateral position of two guides two guide pins and side plate on the right to allow the interlining to be fed straight up above the sewing table 5 Position the set collar on the left hand side to allow the side plate to lightly hold the interlining by spring Then fix the set collar there Notch C...

Page 16: ...When a new interlining 3 is mounted press interlining supply button 4 perform feeding of the trial sewing several times and use the device after confirming the feeding amount and the parallel feeding of the interlining 6 7 5 Caution when operating When using the interlining supplying device with rear reference 5 the interlining at the sewing start remains long since it is away from interlining out...

Page 17: ...er and tighten needle clamp screws 2 2 2 Use the left hand twist thread for the needle thread Either twist thread will do for the bobbin thread 2 Thread used Right hand twist thread Left hand twist thread Use a new thread which is uniformly twisted 1 CAUTION Turn OFF the power before starting the work so as to prevents accidents caused by abrupt start of the sewing machine When replacing the needl...

Page 18: ... be prevented 3 How to pass the needle thread 1 Lift binder 1 in the direction A Hold section B by hand and turn the whole binder in the direction C Binder is locked with the ball plunger Rather strongly turn the binder in the direction C to release the lock C A B 1 Be sure to press section B since welting width may become improper when the binder is pressed and turned in the direction C CAUTION T...

Page 19: ...row keeping the above state and you can see the bobbin case At this time move the sewing tables so as not to allow the sewing tables to come in contact with the needles 4 After replacing the bobbin thread return the sewing tables in place by following the above mentioned steps of procedure in the reverse order Now firmly set the sewing tables on the throat plates and the pins 2 CAUTION Turn OFF th...

Page 20: ...SA 120 automatic interlining supplying device return the sewing tables to their home positions while lifting the sewing tables so that the plate spring section is not bent Outlet of interlining supply 2 In case of removing the sewing tables with the types below take care not to bend pocket bag clamping device and interlining clamping device 1 Pocket bag clamping device standard 2 Pocket bag clampi...

Page 21: ...l to be performed normally 2 To ensure the appropriate remaining amount of bobbin thread it is important to wind the bobbin uniformly Be sure to check that the bobbin is uniformly wound particularly at the start of bobbin winding If the bobbin fails to be uniformly wound with thread properly adjust the lateral position of tension post socket 3 3 It is most suitable to wind the bobbin with thread t...

Page 22: ... 1 and take out the bobbin cases together with the bobbins 2 When fitting fit the bobbin cases into the hook driving shaft and tilt levers 1 2 3 0 2 to 0 3mm When bobbin cases left and right 2 are replaced make sure that the clearance between the opener which is extremely receded and the bobbin case is 0 2 to 0 3 mm If the clearance is not 0 2 to 0 3 mm loosen setscrew 3 and adjust it CAUTION Turn...

Page 23: ...e threads tension appropriately by turning thread tension adjustments nuts 1 and 2 respectively Turning the nuts clockwise will increase the thread tension or turning them counterclockwise to decrease it 1 Adjusting bobbin thread tension Turn bobbin thread tension adjustment screw clockwise to increase the bobbin thread tension or turn the screw counterclockwise to decrease it As shown in the left...

Page 24: ...ody clamp left Garment body clamp right Material guide functions to stabilize the welt patch at the edge of the machine needle Adjust the height and the presser pressure of material guide 1 in accordance with the thickness of material 8 ADJUSTING THE MATERIAL GUIDE 1 The height of material guide can be adjusted by loosening nut 2 and screw 3 Clearance between material guide and welt patch scale ha...

Page 25: ... cover By closing the cover it is possible to access If the media and the cover come in contact with each other and the cover is not closed check the following matters Check that the media is securely pressed until it goes no further Check that the inserting direction of the media is proper 1 When the inserting direction is wrong panel or media may be damaged 2 Do not insert any item other than th...

Page 26: ... Fire or electric shock will be caused Do not bend or apply strong force or shock to it Never perform disassembling or remodeling of it Do not put the metal to the contact part of it Data may be disappeared Avoid storing or using it in the places below Place of high temperature or humidity Place of dew condensation Place with much dust Place where static electricity or electrical noise is likely t...

Page 27: ... the IP panel until it will go no further Do not turn the power OFF while the data on the USB flash drive is being accessed 2 USB specifications Conform to USB 1 1 standard Applicable devices 1_ ____ Storage devices such as USB memory USB hub FDD and card reader Not applicable devices_ __CD drive DVD drive MO drive tape drive etc Format supported ______FD floppy disk FAT 12 Others USB memory etc F...

Page 28: ...creen and the mode change over screen which performs various details setting 6 Contrast control 7 Brightness control 8 CompactFlash TM eject button 9 CompactFlash TM slot 0 Cover detection switch 1 Connector for external switch 2 Connector for control box connection 1 Lightly press the target key on the touch panel with a fingertip to operate the IP 420 If you oper ate with any means other than yo...

Page 29: ...ed whenever the power is turned ON B A When RESET button is pressed the binder goes up So be careful Buttons that perform common operation in the respective screens of IP 410 are as described below 2 Buttons used in common Pictograph Name Description CANCEL button Pop up screen is closed In case of the data change screen the data during changing can be cancelled ENTER button Data changed are deter...

Page 30: ...N OF THE BASIC SCREEN p 28 C The independent sewing input screen screen A 3 Start sewing When READY key D is pressed in the independent sewing input screen screen A the green sewing screen screen B is displayed and the sewing operation is started by the pedal operation Sewing screen screen B F For the details of the sewing screen see 3 EX PLANATION OF THE BASIC SCREEN p 28 At this time the error s...

Page 31: ...ap presser closed Remove material on the clamp foot is displayed G When there is material on the clamp foot be sure to press CANCEL button H and remove the material Then depress back the pedal again to move the clamp foot to the back H When canceling clamp foot back press CANCEL button H and the flap presser is opened Then the clamp foot does not move to the back At the same time the confirming sc...

Page 32: ...deflection amount at the end of sewing is set L MOTION MODE SETTING button With without of motion of sewing machine motor center knife and corner knife M STACKER MOTION STOP CHANGE OVER button This button selects motion stop and of stacker N SEWING DATA DISPLAY button Sewing pattern edit screen is displayed Detailed sewing data that are not displayed in the input screen can be selected and edited ...

Page 33: ... of pcs counter are ON F COUNTER VALUE CHANGE button This button changes the counter value which is displayed at present G BOBBIN THREAD RIGHT REMAINING AMOUNT VALUE This button detects reflecting light from bobbin and informs that bobbin thread remaining amount is running out When one stitching completes the counter value is subtracted and the count up screen is displayed when 0 is reached This b...

Page 34: ...ewing length is set K DEFLECTION AMOUNT SETTING button In case of slant sewing deflection amount at the start of sewing or deflection amount at the end of sewing is set L SEWING DATA DISPLAY button Sewing pattern edit screen is displayed This button selects detailed sewing data that are not displayed in the input screen and can edit the data M STACKER MOTION STOP CHANGE OVER button This button sel...

Page 35: ...ed at present is changed G NEXT SEWING DATA CHANGE OVER button Sewing pattern to be sewn next which is enclosed with yellow frame is changed over This is not displayed when flap priority sewing selection is ON H BOBBIN THREAD RIGHT REMAINING AMOUNT VALUE This button detects reflecting light from bobbin and informs that bobbin thread remaining amount is running out When one stitching completes the ...

Page 36: ... the needle thread trimming in motion screen is displayed G BOBBIN THREAD TRIMMING button While this button is held pressed bobbin thread trimming knife opens H CYCLE SEWING DATA NO LIST button Cycle sewing data No list screen is displayed and the cycle sewing data can be selected I PATTERN DATA EDIT button Edit of pattern data which have been registered to cycle sewing data can be performed For t...

Page 37: ...hich is displayed at present is changed H BOBBIN THREAD RIGHT REMAINING AMOUNT This button detects light from bobbin and informs that bobbing thread remaining amount is running out When one stitching completes the counter value is subtracted and the counter up screen is displayed when 0 is reached This button is displayed only when the reflecting light from bobbin is detected I BOBBIN THREAD LEFT ...

Page 38: ...tment counter Press sewing counter button B in counter setting screen screen A and sewing counter setting screen screen B is displayed Then the kind of counter can be set Sewing counter UP counter Every time one sewing is performed the existing value is counter up When the existing value is equal to the set value the count up screen is displayed DOWN counter Every time one sewing is performed the ...

Page 39: ...unted up In case of independent sewing 1 time of sewing In case of alternate sewing 2 times of sewing In case of cycle sewing 1 time of cycle sewing The number given in each case above is regarded as one of finished products When the existing value is equal to the set value the count up screen is displayed DOWN counter Every time one of finished products is sewn the existing value is counted down ...

Page 40: ... inputted to the target value of counter only the existing value is displayed during sewing and the count up screen is not displayed 4 Change the existing value of counter In case of the sewing counter press button F and in case of the number of pcs counter press G and Numerical setting pop up screen screen E is displayed Then the existing value of counter can be set Here input the existing value ...

Page 41: ...er value Change the counter value with TEN keys to B or button C D 3 Determine the counter value Press ENTER button E and the data is determined When you desire to clear the counter value press CLEAR button F During the sewing work the count up condition is reached the count up screen is displayed and the buzzer sounds Press CLEAR button A to reset the counter and the screen returns to the sewing ...

Page 42: ...tment counter setting pop up screen screen B is displayed Then the bobbin thread remaining amount adjustment counter motion ON OFF can be set Counter setting screen Screen A B A Bobbin thread remaining amount adjustment value setting screen Screen B Bobbin thread remaining amount detection Bobbin thread remaining amount adjustment counter ON The counter detects the reflecting light from bobbin and...

Page 43: ...ad remaining amount adjustment value 0 to 9 Set the number of times of sewing from detecting run out of bobbin thread by the sensor to performing the count up display When you desire to lengthen the remaining length bobbin thread Decrease the number toward 0 When you desire to shorten the remaining length of bobbin thread Increase the number toward 9 Counter setting screen Screen A Bobbin thread r...

Page 44: ...ining length of bobbin thread at the time when the indication of run out of bobbin thread varies by a certain extent This variation depends on the type of thread sewing length and the winding way of thread The remaining length of bobbin thread is shown as a guide in the table below Correct the counter value in accordance with sewing conditions and the like so that the bobbin thread does not comple...

Page 45: ...MODE SELECTION button B and the indication of button is changed 3 Determine the sewing mode Press MODE CHANGEOVER key A and the data input screen of the selected sewing mode is displayed Independent sewing input screen Alternate sewing input screen Cycle sewing input screen When the independent sew is selected When the alternate sewing is selected When the cycle sewing is selected B A ...

Page 46: ...f pattern can be performed from the sewing screen as well 2 Call the pattern list screen Press PATTERN LIST button or A and the pattern list screen is displayed 4 Determine the pattern When ENTER button C is pressed the pattern is selected and the screen returns to the input screen 1 Performing the selection of pattern 7 USING THE SEWING PATTERN 3 Select the pattern Press pattern data you desire t...

Page 47: ...ew creation screen Press NEW CREATION button or A and the pattern new creation screen is displayed 3 Input the pattern No Input pattern No you desire to newly create with ten keys to B It is possible to retrieve pattern No which has not been registered yet with button C and D E B D C 4 Determine the pattern No When ENTER button E is pressed the pattern No to newly create is determined and the scre...

Page 48: ... erasing procedure see 7 4 Erasing the pattern p 46 1 Display the input screen When the input screen of independent sewing mode alternate sewing mode and the cycle sewing mode is displayed it is possible to copy A 2 Call the pattern No list screen of the copy source Press PATTERN COPY button or A and the copy source pattern list screen is displayed When performing copying the pattern No which has ...

Page 49: ...y destination No input screen screen B 4 Input the pattern No of copy destination Input the pattern No of copy destination with ten keys to B It is possible to retrieve the pat6tern No which has not been used yet with buttons C and D B C C B C B 5 Start copying When ENTER button E is pressed copying starts The pattern No which has been copied is in the selection state and returns to the copy sourc...

Page 50: ...st screen screen A is displayed A A A 3 Select the pattern to be erased Select the pattern to be erased from pattern list button B Next press ERASE button C and the pattern erase confirmation screen is displayed Pattern No list screen screen A B C B C B C 4 Determine the pattern to be erased Press ENTER button in the pattern erase confirmation screen and the pattern is erased When CANCEL button is...

Page 51: ...CHARACTER button B you desire to input As many as 14 characters of characters to and to and symbols and can be inputted Cursor can be moved with CURSOR LEFT MOVE button C and CURSOR RIGHT MOVE button D When you desire to erase the inputted character adjust the cursor to the position of the character you desire to erase and press ERASE button E 4 End the character input Press ENTER button F to end ...

Page 52: ...NK button A and the pattern list screen screen B is displayed Select the pattern data you desire to register from PATTERN LIST button B and press ENTER button C Then the selected pattern data is registered to the blank section When the first pattern data is registered BLANK button D is displayed in the second place Repeat the operation of 2 in case of need As many as 6 pattern data can be register...

Page 53: ... edit screen Screen D G 3 Erase the registered pattern data Press ERASE button E and the pattern data which is displayed with white emphasis is erased Select the pattern data you desire to erase with UP DOWN SCROLL buttons and F and erase it Cycle sewing input screen Screen C D E The pattern data which is displayed with white emphasis is the pattern data to be sewn next So move it in accordance wi...

Page 54: ...nging the sewing data of cycle sewing mode press PATTERN DATA EDIT button C and it is possible to change 2 In case of alternate sewing mode SEWING DATA SHORTCUT button B is not displayed 3 For SEWING DATA SHORTCUT button B refer to 13 CUSTOMIZING THE DATA INPUT SCREEN p 80 4 For the details of sewing data refer to 1 Items displayed in the data input screen of 8 2 Sewing data list p 51 B A A B C Se...

Page 55: ...e setting In case of L size sewing the sewing length is set It is possible to set only when setting L size sewing 18 0 to 220 0 0 1mm 150 0mm Marking light irradiation position change over Sewing start irradiation sewing end irradiation center irradiation is selected Sewing start irradiation Sewing end irradiation Center irradiation Flap concealed stitching data Left sewing start Position of sewin...

Page 56: ...irection at the end of sewing Changeover of deflection direction at the end of sewing is performed Deflection amount at the end of sewing In case the end of sewing is the slant sewing setting deflection amount is compensated In case the end of sewing is the parallel sewing setting deflection amount cannot be compensated 0 5 to 10 0 0 1mm 0 0mm Center knife actuating position setting Cutting positi...

Page 57: ...ft width of corner knife at the start of sewing Left width of corner knife at the start of sewing is set 1 0 to 1 5mm 0 1mm 0 5mm Setting of right width of corner knife at the end of sewing Right width of corner knife at the end of sewing is set 1 0 to 1 5mm 0 1mm 0 5mm Setting of left width of corner knife at the end of sewing Left width of corner knife at the end of sewing is set 1 0 to 1 5mm 0 ...

Page 58: ...fe at the end of sewing is set 9 9 to 9 9mm 0 1mm 0 0mm Setting of right corner knife motion position at the end of sewing Motion longitudinal position of right corner knife at the end of sewing is set 9 9 to 9 9mm 0 1mm 0 0mm Marking light setting Marking light irradiation position in each case of sewing start irradiation sewing end irradiation center irradiation is set When set value 0 0mm the s...

Page 59: ... sewing Flap is read at the end of sewing using two flap sensors and deflection is automatically set When Right flap angle detection device is not mounted left flap double welt and single welt with one side flap only can be used Roller stacker stop motion change over Stop motion of roller stacker is selected It is displayed only when is set to roller stacker mounting Stop Motion Clamp bar stacker ...

Page 60: ...cycle sewing mode Stop Motion Flap forced stop data When flap sewing end is not detected the machine stops after sewing as long as the set length from rear reference position It is possible to set only when is set to flap sewing 0 0 to 10 0 0 1mm 5 0mm Compensation value of deflection detection at the start of sewing Further compensation is performed to the deflection automatically detected at the...

Page 61: ...ondensation sewing at sewing start Second stitch pitch of condensation sewing at sewing start is set It is possible to set only when is set to selection of condensation It is possible to set only when is set to selection of condensation back tack detailed setting It is possible to set only when the start of sewing is parallel 0 1 to 1 5 0 1mm 1 0mm Third stitch pitch of condensation sewing at sewi...

Page 62: ...of back tack It is possible to set only when is set to selection of condensation back tack detailed setting It is possible to set only when the start of sewing is parallel 0 1 to 3 0 0 1mm 2 0mm Third stitch pitch of return of back tack at sewing start Third stitch pitch of return section of back tack sewing at sewing start is set It is possible to set only when is se to selection of back tack It ...

Page 63: ...the last stitch of condensation sewing at sewing end is set It is possible to set only when is set to selection of condensation It is possible to set only when is set to selection of condensation back tack detailed setting It is possible to set only when the start of sewing is parallel 0 1 to 1 5 0 1mm 1 0mm Number of back tack stitches at sewing end Number of back tack stitches at sewing end is s...

Page 64: ...ack at sewing end is set It is possible to set only when is set to selection of back tack 2 0 to 2 0 0 1mm 1 5mm Compensation of back tack return at sewing end Compensation value of back tack return at sewing end is set It is possible to set only when is set to selection of back tack It is possible to set only when compensates with pattern data 2 0 to 2 0 0 1mm 1 0mm Stacking position After moving...

Page 65: ...tion to cut Stop Motion Flap length Length of flap is set It is possible to set only when automatic interlining supplying device is selected to motion and sewing mode changeover is selected to flap sewing This setting is set to determine the interlining feeding length of automatic interlining supplying device Sewing length is determined by the detection of flap sensor 37 0 to 220 0 0 1mm 150 0mm S...

Page 66: ... sewing mode changeover screen Press SEWING MODE SETTING button to display the sewing mode changeover screen When you desire to copy the upper sewing data to the lower sewing data press button B on the lower side and you desire to copy the lower sewing data to the upper sewing data press button A on the upper side 3 Copy the alternate sewing data Press UPPER LOWER SEWING DATA COPY button C in the ...

Page 67: ...ta Right sewing start S011 Flap concealed stitching data Right sewing end S013 Changeover of deflection direction at the start of sewing S015 Changeover of deflection direction at the end of sewing S021 Setting of right width of corner knife at the start of sewing S022 Setting of left width of corner knife at the start of sewing S023 Setting of right width of corner knife at the end of sewing S024...

Page 68: ...ress MODE CHANGE OVER key and the memory switch button A is displayed When this button is pressed the memory switch data list screen A is displayed 2 Select the memory switch button you desire to change Press UP DOWN SCROLL button or B and select DATA ITEM button C you desire to change A C B Memory switch data list screen Screen A ...

Page 69: ...lining supplying at sewing start Number of times of feeding of automatic interlining supplying device at sewing start is set It is possible to set only when automatic interlining supplying option is used 2 to 9 1 3 Feeding length of automatic interlining supplying at sewing end Feeding length of automatic interlining supplying device at sewing end is set It is possible to set only when automatic i...

Page 70: ...s limited by sewing speed under the high speed mode It is possible to set only when sewing speed setting selection is set to memory switch 1000 to 2500 100 sti min 1500sti min Soft start first stitch Number of revolutions of first stitch at sewing start is limited 500 to 2500 100 sti min 500sti min Soft start second stitch Number of revolutions of second stitch at sewing start is limited 500 to 25...

Page 71: ...ective ineffective of standing pedal continuous depressing timer is selected It is possible to set only when one shot pedal is set Ineffective Effective Standing pedal continuous depressing timer When performing sewing product setting work with the standing pedal depressed the time interval when the respective devices operate in order is set It is possible to set only when one shot pedal is set 0 ...

Page 72: ...display Stacker timer 5 Sets the waiting time of the stacker from the start of material grasping operation to the release of the material This setting is available when Grasping stacker optional is used 0 00 9 99 0 01 sec 1 00 sec Stacker timer 6 Sets the duration of operating the oscillating arm This setting is available when Grasping stacker optional is used 0 00 9 99 0 01 sec 1 50 sec Number of...

Page 73: ...osition or the conventional motion mode that changes sewing position according to the setting of is selected Front reference position 80 mm from needle Rear reference position 300 mm from needle Conventional motion mode Sewing position fixed mode Rear reference Sewing position fixed mode Front reference Pedal operation mode change over Mode to be used for foot pedal is set 7 step pedal mode 1 shot...

Page 74: ...ting tape check mode is set When ON is set the clamp foot is automatically comes lowered with the first clamp foot advance motion after turning ON the power and deterioration check of reflecting tape is performed Clamp foot is automatically lowered Be sure to use this function only in case of shim type OFF ON Selection of back tack return at sewing end compensation setting It is selected that eith...

Page 75: ...an be coupled Coupling function OFF Coupling function ON Corner knife index constant motion Normally the long corner knife is not used unless the value is more than the specified value However by turning this function ON the long corner knife is always used at the time of deflection Constant index OFF Constant index ON Condensation control method selection Sewing pattern of condensation can be sel...

Page 76: ...f 230 mm from needle 500 to 500 1pulse 0pulse Marking light origin compensation needle side Position of needle side from origin of marking light motor is compensated Light irradiation position is 80 mm from needle 500 to 500 1pulse 0pulse Marking light origin compensation operator side Position of operator side from origin of marking light motor is compensated Light irradiation position is 380 mm ...

Page 77: ...is button the 2nd screen screen A of the operation mode changeover screen is displayed 2 Displaying the option setting list screen Option setting button B is displayed on the screen When you press this button option setting list screen screen B is displayed 3 Selecting the option setting you want to change Press up down scroll buttons C to select the data item button D you want to change D B A C O...

Page 78: ...ting Gauge size setting is limited to 8 to 12 mm Not mounting Not mounting Mounting Vacuum device mounting not mounting is set Not mounting Not mounting Mounting Automatic interlining supplying device mounting not mounting is set Not mounting Not mounting Mounting Zipper attachment mounting not mounting is set However in case of dart stretcher mounting Gauge size setting is limited to 16 to 20 mm ...

Page 79: ... changeover key held pressed for six seconds right scroll button A is displayed on the screen When you press this button the 2nd screen screen A of the operation mode changeover screen is displayed 2 Displaying the device setting list screen Device setting button B is displayed on the screen When you press this button the device setting list screen screen B is displayed 3 Selecting the device sett...

Page 80: ...her is mounted the range is limited to 8 to 12 mm When Breast pocket device is mounted the range is limited to 8 to 12 mm When Zipper attachment is mounted the gauge size is limited to the range of 16 mm and 20 mm 8 to 20 2mm 10mm Excess cut length of index on the fixing side Excess cut length of index on the fixing side is set 0 0 to 16 0mm 0 1mm 4 0mm Excess cut length of index on the traveling ...

Page 81: ... customized At this time the contents of selected pedal operation data are displayed at C 3 When SCREEN END button D is pressed the selected pedal operation data is determined and the screen returns to the original screen Operation functions of Binder down Flap presser down etc in terms of the number of the respective depressing steps of the pedal can be optionally registered in accordance with th...

Page 82: ...tion setting screen screen A is displayed Then the motion function to be registered to the number of the respective pedal steps can be set Display Description To lock Not to lock 2 Press button B and set whether or not the interlining presser actuate with the pedal depressed to the reverse step 3 Press button C and set whether or not to lock the respective pedal operations of first to seventh step...

Page 83: ... by clamp foot lowering order change over When right and left are set to the same time even if the independent motion is set in this screen the right and the left actuate at the same time Whether or not the flap presser comes down from right or left is determined by flap presser lowering order change over When right and left are set to the same time even If the independent motion is set in this sc...

Page 84: ...ns can be changed over Customize and use the buttons in accordance with the customers using conditions 1 Customizing procedure A Symbol Display Non display Description Initial state B Pattern list button Display C Flap concealed stitching data Left sewing start Display D Center knife motion position setting Display E Flap concealed stitching data Left sewing end Display F Sewing mode change over D...

Page 85: ...gister the sewing data list screen A is displayed 4 Select the sewing data to be registered Select the sewing data you desire to register with SEWING DATA button O When the selected button is pressed twice the selection is released The data below have been registered in order from the left at the time of your purchase O N Sewing data list screen Screen A P 5 Register the data to the customizing bu...

Page 86: ...nged over Customize and use the buttons in accordance with the customers using conditions 1 Customizing procedure Symbol Display Non display Description Initial state B Pattern list button Non display C Flap concealed stitching data Left sewing start Non display D Center knife motion position setting Non display E Flap concealed stitching data Left sewing end Non display F Sewing mode change over ...

Page 87: ...utton O and the direct pattern selection screen screen B is displayed Select the pattern you desire to register with PATTERN SELECTION button P In addition the ten keys are displayed by pressing NO INPUT button S and the pattern you desire to register can be selected by inputting the ten keys When ENTER button Q is pressed register to the direct button is completed and the screen returns to the di...

Page 88: ...e target achieving consciousness of a line or a group is enhanced and also the progress can be confirmed in one glance See 15 3 Observing the production control information p 87 and 15 4 Performing setting of the production control information p 89 C Operation measurement information Information on machine operating situation machine operating rate pitch time machine time and machine speed can be ...

Page 89: ...erform CLEAR of the remaining time up to the replacement Press ITEM button B you desire to clear and the replacement time clear screen is displayed Press CLEAR button E and the remaining time up to the replacement is cleared Interval C to inform the inspection and remaining time D up to replacement are displayed in the respective item buttons B Also the remaining time up to the replacement can be ...

Page 90: ...button B and close the pop up Every time one sewing is completed the warning screen is displayed until the inspection time is cleared Warning Nos of the respective items are as follows Needle replacement A201 Cleaning time A202 Oil replacement time A203 3 Display the threading diagram Press THREADING button E displayed in the maintenance inspection information screen and the needle thread threadin...

Page 91: ... displaying from the information screen The production control screen is displayed A Existing target value Number of pieces of the target of sewn products at the present time is automatically displayed B Actual results value Number of pieces of the sewn products is automatically displayed C Final target value Number of pieces of the final target of sewn products is displayed D Pitch time Time seco...

Page 92: ...in the input screen and the sewing screen is displayed The contents of display and the functions are common to In case of displaying from the information screen 2 Display the production control screen Press INFORMATION key B in the sewing screen and the production control screen is displayed B A ...

Page 93: ... D 3 Input the pitch time Next input the pitch time required for one process When PITCH TIME button B of item 1 is pressed the pitch time input screen is displayed Input the value you desire with ten keys or UP DOWN buttons After the input press ENTER button E A B C 4 Input the number of times of thread trimming Next input the number of times of thread trimming per process When NUMBER OF TIMES OF ...

Page 94: ...red until CLEAR button K is pressed 7 Clear the counted value When clearing the counted value set the count to the stop state and press CLEAR button L The value to be cleared is the present target value M and actual results value N CLEAR button is displayed only in case of stop state 5 Start the count of number of pieces of production Press START button I and the count of number of pieces of produ...

Page 95: ... time of starting the measurement D This item automatically displays the mean machine time from the time of starting the measurement E This item displays the number of times of thread trimming per process Input the number of times referring to item 2 below 2 Input the number of times of thread trimming Next input the number of times of thread trimming per process Press NUMBER OF TIMES OF THREAD TR...

Page 96: ...Start the measurement Press START button C and the measurement of each data is started 4 Stop the count Display the operation measurement screen referring to Items 1 and 2 of 15 5 Observing the operation measurement information p 91 When the measurement is being performed STOP button D is displayed When STOP button D is pressed the measurement is stopped C is displayed at the position of STOP butt...

Page 97: ... APW EPD Sewing data created by the sewing machine exclusive for APW 2 Performing communication by using the media For handling way of the media read 1 PREFACE p 21 Data can be sent received to from a personal com puter or the like by means of a USB cable 3 Performing communication by using USB If the contact part becomes dirty failure of contact will be caused Do not touch by hand and control so ...

Page 98: ...e file No of the data you desire to write For the file No input APW of the file name and the numerals of the part of EPD Designation of the pattern No of writing destination can be performed in the same way When the writing destination is the panel pattern Nos which have not been registered are displayed 4 Determine the data No When ENTER button F is pressed the data No selection screen is closed ...

Page 99: ...ss FILE No buttons B you desire to write It is possible to reverse the selection state of the button with REVERSE button C 3 Determine the data No When ENTER button D is pressed the data No plural selection screen is closed and the selection of data ends 4 Start the communication Press COMMUNICATION START button E and the data communication starts It is possible for the sewing data to select plura...

Page 100: ... the during communication screen When performing writing to the pattern No that already exists the overwriting confirmation screen is displayed before writing When performing overwriting press ENTER button F When performing overwriting to all without displaying the overwriting confirmation screen press OVERWRITING button G in all cases G F ...

Page 101: ...ng MODE CHANGEOVER key for three seconds and MEDIA FORMAT button A is displayed on the screen When this button is pressed the media format screen is displayed 2 Start formatting of the media Set the media you desire to format to the media slot press ENTER button B after closing the cover and formatting starts Store the necessary data in the media to other media before formatting When formatting is...

Page 102: ...of the machine such as clamp foot or the like normal operation is disturbed Be sure to perform cleaning before the work In addition be sure to clean the thread waste in the hook cover once a week Check the sharpness of center knife and corner knife before the work and try to replace it in good time For the lubrication of the sewing machine be sure to use the designated oil JUKI MACHINE OIL No 1 MD...

Page 103: ...t base Periodically clean the waste cloth or the like gathered in the hook oil cover Clean the inside of hook oil cover 4 Raise the machine head and remove oil cover 2 after loosening setscrews 3 5 places CAUTION To prevent accidents caused by abrupt start of the sewing machine start the work after turning OFF the power CAUTION To prevent accidents caused by abrupt start of the sewing machine star...

Page 104: ...t irradiation position in terms of the sewing position set each compensation value of C for use Sewing start irradiation position compensation Sewing end irradiation position compensation Center irradiation position compensation 8 0 m m Needle 2 2 0 m m B B A M o v a b l e r a n g e WARNING 1 If the laser light directly enters the eye eyesight trouble may be caused Do not look into the laser inlet...

Page 105: ...e machine has been continuously used up to 48 million stitches grease up error E221 is displayed on the panel In this case even when RESET button is pressed and the error screen is released the sewing after that cannot be performed Be sure to call Memory switch U245 and set the number of stitches of to 0 with CLEAR button after performing replenishment of grease which is explained later 1 Grease u...

Page 106: ...9 and knife bar metal lower 6 Knife bar 0 moves up and down by moving cylinder joint 7 up and down in the state that air is not supplied Apply grease to the metal so as to infiltrate the inside 1 2 8 9 0 6 7 A 5 4 3 2 Loosen two screws 3 SM4050655SP and move face plate cover 4 to the left side At this time be careful of moving the cover along escape A of the cover so that it does not come in conta...

Page 107: ...4 Replenishment of grease to the needle bar section Apply grease to thread take up lever 4 felt 5 needle bar bracket 1 needle bar 2 and square block 3 5 After applying grease in the face plate install the face plate cover by reversing the removing procedure 6 Fix the screws to be symmetrical to the center of slot 6 so as to keep the clearance approximately 1 mm between wiper 7 and arm 8 open 4 5 1...

Page 108: ... it is periodically replaced Center knife Thread guide felt Corner knife Reflecting tape Part No 40039942 Reflecting tape B Part No 40064403 Accuracy of detection of flap is deteriorated and sewing quality is influenced unless it is periodically replaced Garment body clamp rubber Part No 40034825 Flap presser rubber Part No 40034826 Pressing of material is deteriorated and sewing quality is influe...

Page 109: ...lunger Turn it rather strongly in the direction of C to release the lock 3 Release machine fixing hinge Pressing section A release machine fixing hinge 4 and remove hinge hook 5 C A B 3 5 4 A CAUTION Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine When tilting raising the machine be careful not to allow your hands fingers or any o...

Page 110: ...with a flaw or the like or it is judged as a defective one Do not use anything other than JUKI genuine gas spring Part No 40023177 5 To avoid personal injuries do not use with the gas spring removed 6 STANDARD OF REPLACING TIME OF THE GAS SPRING 1 Gas spring is one of the consumables Gas inside the gas spring will be gone naturally even when the frequency of use is low and the spring cannot displa...

Page 111: ...ght A B B 1 3 2 2 Fine adjustment of the position of garment body clamp 1 Turn ON the power and advance the clamp foot 2 Press button A to display the type of welt setting screen 3 When button B is pressed the left garment body clamp operates between inside and outside alternately When button C is pressed the right garment body clamp operates between inside and outside alternately Select the posit...

Page 112: ...of the position with adjustment knob for single welt B Move it clockwise to inside direction A and counterclockwise to outside 3 Move the position of garment body clamp to outside direction B on the panel and confirm the position Fig 1 2 Set welting patch scale for double welt single welt asm and fix it with lever A When fixing the welting patch scale for double welt single welt asm perform fixing...

Page 113: ...nfamiliarity or wrong adjustment 1 Release toggle clamp 1 2 Hold section A and draw out the drawer in the direction of the arrow Draw it out until it goes no further Adjusting angle of the corner knife of this model has been factory adjusted to approximately 50 for the parallel sewing one side 25 each or approximately 43 25 and 18 for deflection amount of 4 mm or more at the time of delivery 1 A 5...

Page 114: ...arallel sewing and slant deflection amount 4 mm or less Adjust the knife of the center knife base A or B of Fig 1 Adjust the knife with the parallel sewing 2 Adjusting place of the knife at the time of deflection amount 4 1 mm or more For the adjustment of knife that seams appear on the outside perform the adjustment of outside knife base C or D of Fig 1 For the adjustment of knife that seams ente...

Page 115: ...machine Use the machine after adjusting the knives in accordance with your sewing products 1 Display the pattern selection screen for corner knife adjustment Press MODE CHANGEOVER key to display the pattern selection screen for corner knife adjustment and press PATTERN SELECTION button A for corner knife adjustment that is displayed on the screen A B C Pattern selection screen for corner knife adj...

Page 116: ...erforming the adjustment of corner knife using this mode at the time of replacement of corner knife be sure to confirm again the compensation value of each data of the corner knife When MODE CHANGEOVER key is pressed the input screen is displayed When READY key is pressed the corner knife adjustment sewing screen B is displayed Press PATTERN SELECTION button B for corner knife adjustment and the s...

Page 117: ...g button and button respectively See and of 8 2 Sewing data list p 51 A B A B A B Independent sewing mode cycle sewing mode Alternate sewing mode 2 Setting of corner knife actuating position at the end of sewing For the setting of corner knife actuating position at the end of sewing there are 4 kinds of right width G left width H left side front and rear I and right side front and rear J and it is...

Page 118: ...p and comes down and the material is cut Fig 1 Parallel sewing Short Short 0mm 0 1mm 0 2mm 0 3mm 0 4mm 4 0mm As shown in Fig 2 the deflection of knife exceeds 4 0 mm the knife on the outside does not cut Thereby cutting is performed by combination of a short knife and a long knife Refer to of Caution below Deflection of corner knife Fig 2 Parallel sewing Short Long 4 1mm 4 2mm 4 3mm 4 4mm 4 5mm 8 ...

Page 119: ...ds to conditions and and error message E480 E481 of Setting that corner knife does not cut is displayed on the panel as well Please understand In the standard state of delivery the deflection of corner knife can be used only up to 8 0 mm When desiring to perform the deflection setting of more than 8 0 mm change the setting of deflection following the procedure next The following is an example of d...

Page 120: ...ycle sewing mode A A A Alternate sewing mode 2 Setting of automatic deflection detection function When using the automatic deflection detection function it is possible to set by pressing AUTOMATIC DEFLECTION DETECTION AT THE START OF SEWING button B or AUTOMATIC DEFLECTION DETECTION AT THE END OF SEWING button C Only when setting the left flap sewing it is effective to press down the button B C Wh...

Page 121: ... SETTING button A A A A Independent sewing mode cycle sewing mode Alternate sewing mode B C 1 Setting of the center knife actuating position There are two kinds of the center knife actuating positions SEWING START B and SEWING END C and it is possible to separately set It is possible to set by pressing button and button respectively See and of 8 2 Sewing data list p 51 ...

Page 122: ...ng of center knife actuating at the start of sewing In case of normal setting corner knife does not perform indexing screen A is displayed When the corner knife performs indexing screen B instead of screen A is displayed As shown in screen B parameter of index excess cut length on the moving side initial value 4 0 mm is automatically added A B C Center knife actuating position setting screen Scree...

Page 123: ...the function of corner knife For APW 896 center knife cuts at the setting position where the index excess cut length on the traveling side initial value 4 0 mm is automatically added to the center knife actuating position at the start of sewing setting Fig A Actuating position of the center knife changes in accordance with long and short corner knives as follows When changing over from the combina...

Page 124: ...5 and moving the sensor in the lateral direction 5 Adjust the sewing direction of sensor for detecting right flap 4 by loosening screws 6 and moving the sensor in the longitudinal direction After the adjustment be sure to perform trial sewing and adjust the flap sewing position with the panel 2 Adjust the lateral direction of sensor for detecting left flap and flap angle detection sensor 1 by loos...

Page 125: ...rmly 8 The sensor cable connection failure Check the specified data on the bobbin thread remaining adjusting counter B008 If the value of B008 is excessive bobbin thread will run out before bobbin thread remaining amount detection count up occurs Refer to 5 USING THE BOBBIN THREAD AMOUNT ADJUSTMENT COUNTER p 38 Start winding a bobbin from the recess designated Check whether the solenoid valve for ...

Page 126: ...ust the foot pedal as described below In addition the adjustment value of the pedal is stored in memory of EEP ROM of MAIN circuit board If the circuit board is replaced adjust the foot pedal taking the same procedure 1 Display the pedal customizing screen Keep pressing MODE CHANGE OVER key for three seconds and PEDAL CUSTOMIZING button A displayed on the screen changes the color from green to lig...

Page 127: ...t pedal depressed to the reverse step Voltage value of this time is inputted to E Next press FREE INPUT button F with the foot pedal free Voltage value of this time is inputted to G Using the same procedure perform setting of first to seventh steps of the foot pedal and input the voltage value of the respective pedal positions to buttons E G and H Set the voltage value so as to increase as the num...

Page 128: ...erted Media is not inserted Possible to re start after reset E012 Read error Data read from media cannot be performed Possible to re start after reset E013 Write error Data write from media cannot be performed Possible to re start after reset E015 Format error Formatting of media cannot be performed Possible to re start after reset E016 External media capacity over Capacity of media is short Possi...

Page 129: ...32 File interchanging error File cannot be read Possible to re start after reset E045 Pattern data error Pattern data is corrupted Possible to re start after reset E050 Stop switch When stop switch is pressed Possible to re start after reset E052 Thread breakage detection error When thread breakage is detected Possible to re start after reset A201 Needle replacing time warning When number of stitc...

Page 130: ... be performed Turn OFF the power E349 Step out detection sensor does not react For the emergency procedure it is possible to continually use by re starting with the reset button However check the sensor and be sure to replace it when it is defective Possible to re start after rest E351 Reflecting tape for detecting angle has been deteriorated Possible to re start after reset E353 Angle detection s...

Page 131: ...ift Possible to re start after reset E362 Corner knife on the moving side right fails to lift Possible to re start after reset E363 Corner knife on the fixing side left fails to lift Possible to re start after reset E364 Corner knife on the fixing side fails to lift Possible to re start after reset E366 Center knife does not lower Possible to re start after reset E367 Corner knife cannot be entere...

Page 132: ...t after reset E374 Reflecting tape on leftt hand side is deteriorated Possible to re start after reset E376 Pedal continuous depressing error Possible to re start after reset E377 Center knife upper detection sensor cannot detect Possible to re start after reset E378 Clamp bar stacker open detection Possible to re start after reset E379 Roller stacker lift sensor cannot detect Possible to re start...

Page 133: ...r knife moving side bottom detection error Possible to re start after reset E389 Corner knife moving side top detection error Possible to re start after reset E390 Material sensor error Material remains after end of stacker operation Automatic recovery by sensor input E391 ST material presser lift detection error Automatic recovery by sensor input E392 ST material sweeper origin detection error Au...

Page 134: ...ata of designated No does not exist in media or server Possible to recover with CANCEL button E435 Erasing disapproved When trying to erase pattern registered to direct pattern Possible to re start after reseat E474 It cannot be used with single welt setting Sewing cannot be performed with the single welt setting when the automatic deflection detecting function is being used Possible to re start a...

Page 135: ...ing side error Possible to re start after reseat E482 Range of flap angle detection is exceeded Possible to re start after reseat E483 Input deflection amount exceeds the limit Possible to re start after reseat E484 Zipper attaching data cannot be sewn Possible to re start after reset E485 Data other than zipper attaching data cannot be sewn Possible to re start after reset E486 Flap sewing data c...

Page 136: ...tted L size length is too long Possible to re start after reset E494 Center knife length error When center knife length is smaller than knife size of 6 7 mm Possible to re start after reset E495 Length at sewing start sewing end over When sewing length is shorter than the total of length of each condensation back tack at sewing start and sewing end Possible to re start after reset E496 Condensatio...

Page 137: ... Main motor hole sensor is defective or position sensor is defective When hole sensor of sewing machine motor or position sensor is defective Turn OFF the power E733 Reverse rotation of main shaft motor When the sewing machine motor rotates in the reverse direction Turn OFF the power E802 Power momentary cut detection When input power is momentarily cut Turn OFF the power E811 Overvoltage of power...

Page 138: ...U When abnormality occurs in data communication Turn OFF the power E917 Communication abnormality between operation panel and personal computer When abnormality occurs in data communication Possible to re start after reset E918 MAIN circuit board heat sink temperature abnormality Turn ON the power again after taking time Turn OFF the power E943 Defective EEP ROM of MAIN CPU When data writing to EE...

Page 139: ...rt after reset E996 Corner knife index on the moving side motor origin retrieval error Possible to re start after reset E997 Corner knife index on the fixing side motor origin retrieval error Possible to re start after reset E998 Corner knife stepping motor origin retrieval error Possible to re start after reset E999 Marking light motor origin retrieval error Possible to re start after reset Error...

Page 140: ...hread remaining amount detection left INTB CN64B 2 Bobbin thread remaining amount detection right INTB CN64B 5 Start switch INTB CN65B 3 Temporary stop switch INTB CN69B 1 Pedal volume sensor INTB CN75B 2 Roller lift detection INTB CN83A 19 Stacker open detection INTB CN83B 13 Stacker origin INTB CN83B 15 Corner knife ﬁxing side right lifting detection INTB CN79B Corner knife ﬁxing side right lowe...

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JUKI APW-896/IP-420, Instruction Manual

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