Temelsan KN-40 S-MN User Manual Download

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KN-40 S-MN BUTT WELDING

MACHINE USER MANUAL

Congratulation to your new TEMELSAN Butt Welding Machine KN-40 S-MN

Summary of Contents for KN-40 S-MN

Page 1: ...KN 40 S MN BUTT WELDING MACHINE USER MANUAL Congratulation to your new TEMELSAN Butt Welding Machine KN 40 S MN ...

Page 2: ...EQUIREMENTS OF WORKING PLACE 9 FIRST CONNECTIONS 11 POWER SUPPLY WIRING DRAW SEE AT FOLLOWING PAGE 11 PRESS AIR REQUIREMENTS 13 FIRST INSTALLATION AND ADJUSTMENTS 13 FIRST CLEANING 13 OPERATOR PANEL AND BUTTONS 14 GENELRAL USE OF BUTTONS ON KEYBOARD 14 START UP THE MACHINE 15 CALIBRATION OF JAW SPACE 16 BASIC SETTING OF STOPPERS AND SUPPORT PLATE LEVEL 16 SERVICING THE JAWS PLEASE SERVICE THE JAWS...

Page 3: ...hsin Yazıcıoğlu Cad No 55 1 Esenyurt İstanbul TÜRKİYE TEL 90 212 544 2518 FAX 90 212 577 6557 www temelsan com temelsan temelsan com QUICK MANUAL CHART 31 MACHINE SERVICE 32 CLAMPING JAW SERVICING GRINDING INSTRUCTIONS 32 SYSTEM DRAWINGS 33 SPARE PART DRAWINGS 42 ...

Page 4: ...ades min 6x0 65mm and max 41x1 10mm In the event of using the machine rather than described in which case the machine would be out of warranty situation of Temelsan Upset welding resistance butt welding is a welding technique that produces coalescence simultaneously over the entire area of abutting surfaces or progressively along a joint by the heat obtained from resistance to electric current thr...

Page 5: ...he machine by a professional qualified personnel Not third parties neither the children should be near the machine working area PLANNING ANG SET UP Planning transportation installation programming start up maintenance repairs and other works must be done by qualified personnel Authorized technician must check it also The following matters must be noted Technical data and details concerning the per...

Page 6: ...taff if officially approved by Temelsan Please read the following sections thoroughly and carefully before the initial start up and ensure that you clearly understand it MAINTENANCE In order to insure a safe operation on the machine and prevent accidents the job listed in the section Servicing must be carried out regularly If the owner of machine is not in a position to do that also must be arrang...

Page 7: ...es of the blades can cause hand injuries DANGER OF FIRE Easily inflammable materials could be set alight if they come in to contact with welding sparks SWITCH OFF THE MACHINE Cut off machine from the main supply before carrying out setting up maintenance and servicing work on the machine Kind of inflammable materials should keep far away from welding area constantly during the operation DANGEL OF ...

Page 8: ...ay not be handled with special care in transport so as to prevent damage from impacts to careless loading and unloading The measures listed below are essential The following measures that must be taken only cover the transport within the company Road rail airline transport and sea transport require additional measures to be taken Transport in assembled state see figure below Use only the lifting e...

Page 9: ...anbul TÜRKİYE TEL 90 212 544 2518 FAX 90 212 577 6557 www temelsan com temelsan temelsan com The use by forklift pictured blow Attention RISK OF TIPPING OVER The higher center of gravity requires a special view for transportation even the Machine should be fixed by screws to the pallet CENTER OF GRAVITY ...

Page 10: ...upper 2 pcs of lower jaws Please check the Packing when arrived before unloading the machine from truck Do not accept the delivery if packaging is damaged or broken by transportation In case of broken or damaged packing of machine it s possible with agreement of Transportation Company to unpack and check the machine condition before down loading As soon you unload the machine you accept the condit...

Page 11: ... SAN VE TİC LTD ŞTİ Akçaburgaz Mah Muhsin Yazıcıoğlu Cad No 55 1 Esenyurt İstanbul TÜRKİYE TEL 90 212 544 2518 FAX 90 212 577 6557 www temelsan com temelsan temelsan com RECOMMENDATION HOW TO PLACE THE TEMELSAN KN40 S MN MACHINE ...

Page 12: ...ect yourself from the energized cables moreover the control panel while operating the machine Keep closed the cover of electrical control panel and do not forget to take out all the foreign objects in the cabinet which might cause short circuit Working on the electrical power supply has to be only done by professional electrician The electrical equipment of the machine must be checked regularly Al...

Page 13: ...P a g e 12 TEMELSAN MAKİNA SAN VE TİC LTD ŞTİ Akçaburgaz Mah Muhsin Yazıcıoğlu Cad No 55 1 Esenyurt İstanbul TÜRKİYE TEL 90 212 544 2518 FAX 90 212 577 6557 www temelsan com temelsan temelsan com ...

Page 14: ...TMENTS Authorized professionals who must read this user guide must do first installation and adjustments In case of questions is an immediately contact with manufacturer supplier required FIRST CLEANING Unpainted parts on the machine are slushed with conservation oil and have to be cleaned before the operation can start Especially the jaws and around them must be cleaned properly Check Points 1 Po...

Page 15: ...ns the screen next to button the light will blink While screen is blinking you can adjust with VALUE ADJUSTMENT BUTTON or When you reach the value press the SET BUTTON to save your settings PROGRAM SELLECTION BUTTON VALUE ADJUSTMENT BUTTON VALUE ADJUSTMENT BUTTON BANDSAW SELLECTION BUTTON WELDING CURRENT SELL BUTTON ANNEALING CURRENT SELL BUTTON ANNEALING TIMER SELL BUTTON SET BUTTON WELDING READY...

Page 16: ... your band saw type and press the SET BUTTON 6 Press the WELDING CURRENT SELLECTION BUTTON and use or VALUE ADJUSTMENT BUTTONS to find your current value and press the SET BUTTON 7 Press the ANNEALING CURRENT SELLECTION BUTTON and use or VALUE ADJUSTMENT BUTTONS to find your current value and press the SET BUTTON 8 Press the ANNEALING TIMER SELLECTION BUTTON and use or VALUE ADJUSTMENT BUTTONS to ...

Page 17: ...screwdriver Check the indicator frequently BASIC SETTING OF STOPPERS AND SUPPORT PLATE LEVEL Turn the CSL and CSR stoppers to find proper adjustment for band saw teeth size HAND WHEEL FOR JAW SPACING SPACE INDICATOR SCREW TO ADJUST INDICATOR Adjust the space between the Jaws in Welding Ready Position to a specific slot width and measure it proper Position on Space indicator should be same PLEASE C...

Page 18: ...om temelsan temelsan com CSL AND CSR STOPPERS DRAWING Unscrew the OSL OSR MSL and MSR stoppers to be free move Put the Band saw be sure the teeth of band saw touch the stoppers on proper way Turn the clamping handles to clamp Set the OSL OSR MSL and MSR stoppers to touch the band saw Screw the OSL OSR MSL and MSR stoppers Please check and service the Stoppers frequently ...

Page 19: ...557 www temelsan com temelsan temelsan com SERVICING THE JAWS PLEASE SERVICE THE JAWS FREQUENTLY 3 unscrew the Lower Jaw retaining screw 3 4 move up the Lower Jaw block 1 5 pull out the Lower Jaw to front 6 unscrew the Upper Jaw retaining screw 7 move down the Upper Jaw block 2 8 pull out the Upper Jaw to front JAW LEVEL ADJUSTMENT TOOL UPPER JAW STEEL ...

Page 20: ... should have the same thickness We recommend to grind the surface of jaws frequently that has the advantage of Better power connectivity Straight surface Higher weld precision As earlier you take it out to grind as less material have to be grinded the life of jaws will increase 10 INSTALLATION OF CLAMPING JAWS Please make sure that the touch points between Jaws and Jaw blocks are clean and free fr...

Page 21: ... 90 212 544 2518 FAX 90 212 577 6557 www temelsan com temelsan temelsan com 12 UPSET PRESSURE Temelsan Machines are working with manual pressure procedure of Upset Pressure You can turn handle by following the table showed on below for adjust your upside pressure UPSET PRESSURE INDICATOR UPSET PRESSURE ADJUSTMENT HANDLE ...

Page 22: ...e to use handle to adjustment your jaw space B pull handle on the right side and turn the pim to slot When you set handle on this way if you turn the handle will adjust jaw space between two jaws If you will like to use handle to adjust your upset pressure C push the handle on left side the pin has to be in to slot When you set handle on this way if you turn the handle will adjust upset pressure o...

Page 23: ... Point we are able to clamp properly all different width of Metal Band Band Clamping Pressure Point Where the pressure is higher there is more electric connectivity so the heat we want to create for proper annealing is there as highest The goal is to create similar heat on all width of Metal Band LOWER JAW UPPER JAW JAW LEVEL ADJUSTMENT SCREWS UPPER CLAMPING JAWS SAAT YÖNÜNE ÇEVİRİRSENİZ ARKASI FA...

Page 24: ...nd Saw Blade Metal Band Large Width Positioning Metal Band Small Width Positioning IMPORTANT TO KNOW For the Clamping Pressure of the upper jaws has to be screwed correctly in advance in general is to know as larger the band width as more clamping pressure can be needed What s happen when too high clamping pressure is adjusted In this case it s almost not possible to make a Jaw Level Calibration U...

Page 25: ... width When Clamping Jaws are on annealing position and using the annealing procedure the heat will show where the Annealing Press Point are Where the pressure is there is the electric connectivity higher so the heat we want to create for proper annealing is there as highest The goal is to create similar heat on all width of Metal Band at the same time like on picture 1 Picture 1 Picture 2 Imprope...

Page 26: ...melsan com To keep similar Annealing clamping Press Point on both Clamping Jaws it s always recommended independently how tight the screws are turn able to work with an Allen key and using it as an dial like on a watch or dial indicator in 5 minutes steps or 10 degree IMPORTANT ALWAYS BOTH SCREWS ARE TO TURN AND ALWAYS SAME WAY THE SAME QUONTITY Watch 10 11 12 1 2 Degree 20 10 0 10 20 ...

Page 27: ...e direction to the left side the back clamping pressure between jaws will increase ÖNCEN BASIYOR VEYA PABUÇLAR BOZUK PRESSING FROM FRONT SIDE OR JAWS ARE BOKEN ARKADAN BASIYOR VEYA PABUÇLAR BOZUK PRESSING FROM BACK SIDE OR JAWS ARE BOKEN CİVATAYI GEVŞETİNCE ÖNDEN BASIYOR COUNTERCLOCKWISE TURN MAKE MORE PRESSURE ON FRONT SIDE MENEVİŞ KONUMUNDA AYARLAYINIZ SET IT ON ANNEALING POSITION PARALELLİK AYA...

Page 28: ...on 2 Place the carbon paper package between jaws 3 Clamp both Jaws and wait few seconds 4 Take out the carbon paper package and study the picture 5 Adjust the jaws until you gain similar clamping picture over all width of both jaws 6 Place an 27mm Band run an Annealing and watch where the heat starts back edge or teeth edge side depends adjust both Jaws to center the heat start to middle of Band C...

Page 29: ...ft Jaw too much back pressure or the right jaw too much front pressure depends the band width Left or right Jaw is not correct adjusted Cross clamping this type of adjustment can show when annealing an perfect center adjustment but the weld is not precise Breakage it s possible The Jaws have to be re grinded with a high precision surface grind have to be checked about deformation and correct fixed...

Page 30: ...s only for creating the putt weld without any Annealing Annealing It is the procedure after Weld to soften the Burr and Welding Area for making Metal elastic and Grind able Without Annealing the weld would broken like glass Manual Operation Welding Stop by Self when welding only is done Jaws keeps clamped Annealing The Operator has to unclamp the jaws for annealing position operator has to press a...

Page 31: ...side of the Butt Welding machines for Band Saw Blades The welding STOP point is dependent by Jaw Weld Spacing pre adjustment by Upset Pressure level and by Weld Power If one of those points will be different or has an inconsistent flow than it could be a need to readjust the Welding STOP point The consistent flow of POWER the consistent and the manual adjusted Jaw spacing are very important points...

Page 32: ... will move 8 Adjust the Stoppers for right tooth gullet deepness 9 Adjust the Outside Stoppers outside stoppers 2x 0 1mm 10 Run the Jaw Level Calibration read manual 11 Push the Welding ReadyButton 12 Position a band Clamp the Jaws 13 Press start button for welding 14 Unclamp the jaws and press Annealing Ready Button 15 Position a band Clamp the Jaws 16 Press start button for annealing 17 Unclamp ...

Page 33: ...on procedure with Carbon Papers Band Alignment Stoppers Weekly to check and adjust CLAMPING JAW SERVICING GRINDING INSTRUCTIONS The Top Jaws are Steel and the regrinding period is longer than the Lower Jaws The re grind able volume is 2 mm keep 1 mm as last do not grind down less then this 1 mm The Lover Jaws are a type of Bronze Temelsan is using the Ampco Bronze hard and very high connectivity T...

Page 34: ... e 33 TEMELSAN MAKİNA SAN VE TİC LTD ŞTİ Akçaburgaz Mah Muhsin Yazıcıoğlu Cad No 55 1 Esenyurt İstanbul TÜRKİYE TEL 90 212 544 2518 FAX 90 212 577 6557 www temelsan com temelsan temelsan com SYSTEM DRAWINGS ...

Page 35: ...P a g e 34 TEMELSAN MAKİNA SAN VE TİC LTD ŞTİ Akçaburgaz Mah Muhsin Yazıcıoğlu Cad No 55 1 Esenyurt İstanbul TÜRKİYE TEL 90 212 544 2518 FAX 90 212 577 6557 www temelsan com temelsan temelsan com ...

Page 36: ...P a g e 35 TEMELSAN MAKİNA SAN VE TİC LTD ŞTİ Akçaburgaz Mah Muhsin Yazıcıoğlu Cad No 55 1 Esenyurt İstanbul TÜRKİYE TEL 90 212 544 2518 FAX 90 212 577 6557 www temelsan com temelsan temelsan com ...

Page 37: ...P a g e 36 TEMELSAN MAKİNA SAN VE TİC LTD ŞTİ Akçaburgaz Mah Muhsin Yazıcıoğlu Cad No 55 1 Esenyurt İstanbul TÜRKİYE TEL 90 212 544 2518 FAX 90 212 577 6557 www temelsan com temelsan temelsan com ...

Page 38: ...P a g e 37 TEMELSAN MAKİNA SAN VE TİC LTD ŞTİ Akçaburgaz Mah Muhsin Yazıcıoğlu Cad No 55 1 Esenyurt İstanbul TÜRKİYE TEL 90 212 544 2518 FAX 90 212 577 6557 www temelsan com temelsan temelsan com ...

Page 39: ...P a g e 38 TEMELSAN MAKİNA SAN VE TİC LTD ŞTİ Akçaburgaz Mah Muhsin Yazıcıoğlu Cad No 55 1 Esenyurt İstanbul TÜRKİYE TEL 90 212 544 2518 FAX 90 212 577 6557 www temelsan com temelsan temelsan com ...

Page 40: ...P a g e 39 TEMELSAN MAKİNA SAN VE TİC LTD ŞTİ Akçaburgaz Mah Muhsin Yazıcıoğlu Cad No 55 1 Esenyurt İstanbul TÜRKİYE TEL 90 212 544 2518 FAX 90 212 577 6557 www temelsan com temelsan temelsan com ...

Page 41: ...P a g e 40 TEMELSAN MAKİNA SAN VE TİC LTD ŞTİ Akçaburgaz Mah Muhsin Yazıcıoğlu Cad No 55 1 Esenyurt İstanbul TÜRKİYE TEL 90 212 544 2518 FAX 90 212 577 6557 www temelsan com temelsan temelsan com ...

Page 42: ...P a g e 41 TEMELSAN MAKİNA SAN VE TİC LTD ŞTİ Akçaburgaz Mah Muhsin Yazıcıoğlu Cad No 55 1 Esenyurt İstanbul TÜRKİYE TEL 90 212 544 2518 FAX 90 212 577 6557 www temelsan com temelsan temelsan com ...

Page 43: ... 42 TEMELSAN MAKİNA SAN VE TİC LTD ŞTİ Akçaburgaz Mah Muhsin Yazıcıoğlu Cad No 55 1 Esenyurt İstanbul TÜRKİYE TEL 90 212 544 2518 FAX 90 212 577 6557 www temelsan com temelsan temelsan com SPARE PART DRAWINGS ...

Page 44: ...P a g e 43 TEMELSAN MAKİNA SAN VE TİC LTD ŞTİ Akçaburgaz Mah Muhsin Yazıcıoğlu Cad No 55 1 Esenyurt İstanbul TÜRKİYE TEL 90 212 544 2518 FAX 90 212 577 6557 www temelsan com temelsan temelsan com ...

Page 45: ...P a g e 44 TEMELSAN MAKİNA SAN VE TİC LTD ŞTİ Akçaburgaz Mah Muhsin Yazıcıoğlu Cad No 55 1 Esenyurt İstanbul TÜRKİYE TEL 90 212 544 2518 FAX 90 212 577 6557 www temelsan com temelsan temelsan com ...

Page 46: ...P a g e 45 TEMELSAN MAKİNA SAN VE TİC LTD ŞTİ Akçaburgaz Mah Muhsin Yazıcıoğlu Cad No 55 1 Esenyurt İstanbul TÜRKİYE TEL 90 212 544 2518 FAX 90 212 577 6557 www temelsan com temelsan temelsan com ...

Page 47: ...P a g e 46 TEMELSAN MAKİNA SAN VE TİC LTD ŞTİ Akçaburgaz Mah Muhsin Yazıcıoğlu Cad No 55 1 Esenyurt İstanbul TÜRKİYE TEL 90 212 544 2518 FAX 90 212 577 6557 www temelsan com temelsan temelsan com ...

Page 48: ...P a g e 47 TEMELSAN MAKİNA SAN VE TİC LTD ŞTİ Akçaburgaz Mah Muhsin Yazıcıoğlu Cad No 55 1 Esenyurt İstanbul TÜRKİYE TEL 90 212 544 2518 FAX 90 212 577 6557 www temelsan com temelsan temelsan com ...

Page 49: ...P a g e 48 TEMELSAN MAKİNA SAN VE TİC LTD ŞTİ Akçaburgaz Mah Muhsin Yazıcıoğlu Cad No 55 1 Esenyurt İstanbul TÜRKİYE TEL 90 212 544 2518 FAX 90 212 577 6557 www temelsan com temelsan temelsan com ...

Page 50: ...P a g e 49 TEMELSAN MAKİNA SAN VE TİC LTD ŞTİ Akçaburgaz Mah Muhsin Yazıcıoğlu Cad No 55 1 Esenyurt İstanbul TÜRKİYE TEL 90 212 544 2518 FAX 90 212 577 6557 www temelsan com temelsan temelsan com ...

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