background image

11 of 40

Copyright © D 363 -06/99

Section C3 —DHW with Low Temperature Boilers (without Mixing)

If DHW is to be incorporated into a low temperature system such as a radiant heating system, a mixing device is often installed to isolate
the high DHW supply temperature from the lower system supply temperature. If a mixing device is not installed, high temperature water
could be supplied to the low temperature system while trying to satisfy the DHW demand. This may result in damage to the low
temperature heating system. The 363 is capable of providing DHW in such a system while ensuring that the low temperature in the
heating system does not exceed its allowed maximum setting.

To prevent high temperature water from being introduced into the heating system, the Boiler Pump  (P1) must be turned off during a
call for DHW. To do this, 

DHW THRU

 must be set to 

PUMP

DHW PRI

 must be set to 

B + M,

 and 

Boil MIN

 must be set to 

OFF

.

On a call for DHW, the 363 provides DHW priority by shutting off the Boiler
Pump (P1) for a period of time. This time is based on the outdoor air
temperature as described in the DHW Priority Override section. If the 

DHW

Demand is not satisfied within the allotted time, the boiler shuts off and the
boiler’s heat is purged into the DHW tank.

Once the boiler supply temperature is sufficiently reduced, the DHW pump
shuts off. Then the heating system is turned on for a period of time to
prevent the building from cooling off. After a period of heating, if the DHW
demand is still present, the 363 shuts off the heating system and provides
heat to the DHW tank once again.

For correct operation, close attention must be paid to the mechanical layout of the system. When the 363 turns off the Boiler Pump (P1),
flow to the heating system must stop. If flow is not stopped, the temperature in the heating system can exceed the maximum desired
temperature and can result in damage to the heating system.

Section C4 —Setpoint

The 363 can handle setpoint loads which are high temperature loads connected to the boiler loop that are not heating loads or DHW.
For this feature to be available, either a DHW sensor must be used or the 

DHW THRU

 item is set to 

NONE

. If an external DHW demand

is used as described in Section C1, you cannot use the setpoint feature.

SETPOINT DEMAND 

The 363 registers a 

Setpoint Demand when a voltage between 24 and 240 V (ac) is applied

across the 

Setp / DHW and the Com Dem terminals (5 and 3). Once voltage is applied, the

setpoint demand pointer turns on in the LCD. The control operates the boiler to maintain at
least the boiler supply temperature as set by the 

SETPOINT

 

Occ setting. The Setpoint Demand

does not turn on the Boiler Pump (P1). If a setpoint load is used, the installer must make sure
that the setpoint device provides its own flow through the boiler.

BOILER TARGET DURING SETPOINT (

Boil TRG

The 

Boil TRG

 temperature during a 

Setpoint Demand is increased to at least the 

SETPOINT

setting. This temperature is maintained as long as the 363 has a 

Setpoint Demand.

SETPOINT SETBACK (

SETPOINT

 UnOcc) 

If the 363 is placed into setback, the 

Setpoint Dem is ignored if the 

SETPOINT

 

UnOcc setting is set to 

OFF

. Otherwise, the setpoint

operates normally. If a system override of 

AWAY

 is selected, the 363 operates the 

SETPOINT

 load at the 

Occupied setting.

SETPOINT PRIORITY (

SETP PRI = B+M

For setpoint loads to have priority over the Boiler and Mixing zones, set 

SETP PRI

 to 

B + M.

 If this option is chosen, the output from

the mixing device is suspended and the Boiler Pump (P1) turns off during a 

Setpoint Demand.

Priority Override 



In order to prevent the building from cooling off too much or the possibility of a potential freeze up during setpoint priority, the 363 limits
the amount of time for setpoint priority. As the outdoor air temperature becomes colder, the length of time the 363 provides setpoint
priority is reduced. Once the allowed time for priority has elapsed, the 363 overrides the setpoint priority and operates setpoint and
heating simultaneously.

Conditional Setpoint Priority 



If the 

Boil SUP 

temperature is maintained at or above the required temperature during setpoint generation, this indicates that the boiler

has enough capacity for setpoint and possibly heating as well. As long as the 

Boil TRG 

temperature is maintained, setpoint and heating

occur at the same time.

Sequence, Section C3 Sequence, Section C

3

4

Com

Dem

Boil

Dem

Setp/

DHW

5

24 to 240 V (ac)

P

P1

DHW

Summary of Contents for Universal Reset Control 363

Page 1: ...from either the boiler or a thermal storage tank PRGM S TIME AMPM UNOCC OVR S M W T F T 1 2 LR 58233 E150539 70 M M Input 120 V ac Power Supply Input BOIL or MIX tekmar Zone Control Output Mixed Syste...

Page 2: ...Interface The 363 uses a Liquid Crystal Display LCD as the method of supplying information You use the LCD in order to setup and monitor the operation of your system The 363 has four push buttons Men...

Page 3: ...is operating Open Close Displays when the actuator is opening or closing the mixing valve DHW Pump Valve Displays when the DHW pump or valve is on Warning Displays when an error exists or when a limit...

Page 4: ...UNITS Boil TERM MIX TERM When using a Characterized Heating Curve the control requires the selection of a terminal unit The terminal unit determines the shape of the Characterized Heating Curve accor...

Page 5: ...cted the 363 operates in the selected override mode for 3 hours Once completed the control reverts to the previous operation Permanent PERM If a permanent override is selected the 363 operates in the...

Page 6: ...e control valves or pumps is disconnected Section B Boiler Reset Mode 1 Section B1 General Boiler Operation BOILER DEMAND A boiler demand is generated by applying a voltage between 24 and 240 V ac acr...

Page 7: ...is placed into an UnOccupied mode using an internal or an external setback as described in Section A This setting is only available if the Reset Ratio DIP switch is selected and Setback None DIP switc...

Page 8: ...MASS Boil MASS The Boil MASS setting allows the 363 to adjust to different types of heat sources depending on their thermal mass Light LITE The LITE setting is selected if the boiler that is being us...

Page 9: ...8 The boiler pump provides flow through the DHW tank s heat exchanger once the DHW valve is opened The 363 operates the boiler to provide a sufficient boiler supply temperature to the DHW tank DHW Pu...

Page 10: ...above the required temperature during DHW generation this indicates that the boiler has enough capacity for DHW and possibly heating as well As long as the boiler supply temperature is maintained near...

Page 11: ...ble either a DHW sensor must be used or the DHW THRU item is set to NONE If an external DHW demand is used as described in Section C1 you cannot use the setpoint feature SETPOINT DEMAND The 363 regist...

Page 12: ...ure is the supply water temperature required to heat the mixing zones when the outdoor air is as cold as the Outdoor Design temperature MIXING MAXIMUM MIX MAX RESET RATIO CHARACTERIZED HEATING CURVE T...

Page 13: ...zones and it provides a parallel shift of the Characterized Heating Curve The room temperature desired by the occupants is often different from the design indoor temperature MIX INDR If the room temp...

Page 14: ...ded by connecting a tekmar zone control to the 363 The zone control provides its own internal mixing demand to the 363 In this case there is no need to provide an external Demand as described earlier...

Page 15: ...o the boiler loop This pump provides heat to the mixing system from the boiler Note A relay must be installed as described in the wiring section for the 363 to switch the variable speed output signal...

Page 16: ...ors 071 Data Brochures D 363 D 070 D 001 User Brochure U 363 Application Brochures A 363 Essays E 003 E 021 Note Carefully read the details of the Sequence of Operation to ensure that you have chosen...

Page 17: ...mand and setpoint demand circuits since they share the Com Dem terminals Output Connections Boiler Pump Contact Boil P1 The boiler pump output terminal 8 on the 363 is a powered output When the relay...

Page 18: ...g a 120 V ac double pole double throw DPDT relay is shown to the right Mixing Valve Actuator Connect one side of the 24 V ac power to the Pwr Mix terminal 14 on the control The output relay Opn termin...

Page 19: ...ader on the control before power is applied for testing To remove the terminal block pull straight down from the control The following tests are to be performed using standard testing practices and pr...

Page 20: ...ls and the pump or valve and refer to any installation or troubleshooting information supplied with these devices If the DHW pump or valve operate correctly disconnect the power and remove the jumper...

Page 21: ...erminals 14 15 and 16 make sure power to the motor circuit is off and install a jumper between the Pwr Mix and Opn terminals 14 and 15 When the circuit is powered up the actuator should move in the op...

Page 22: ...ed The control responds to an external setback signal generated on the UnO Sw terminal HEATING CURVE RESET RATIO FACTORY SETTING IS CHARACTERIZED HEATING CURVE The Characterized Heating Curve Reset Ra...

Page 23: ...hat is being received from a tekmar Zone Control that is operating the boiler zones 10K 1 Boil 35 to 110 F 2 to 43 C B2 Current slab sensor temperature 10K 1 SLAB MIX MIN OFF 58 to 167 F 50 to 75 C D3...

Page 24: ...Heating Curve RTU is connected OFF 35 to 120 F OFF 2 to 49 C Default 70 F 21 C 40 to 150 F 4 to 66 C Default 90 F 32 C The minimum temperature at the slab sensor DIP switch Characterized Heating Curv...

Page 25: ...he maximum supply temperature for the mixing system 80 to 210 F OFF 27 to 99 C OFF Default 140 F 60 C D2 The type of mixing device that is to be used in the heating system FLOT Floating VAR Variable s...

Page 26: ...inal units that are being used for the boiler side of the system DIP switch Characterized Heating Curve The design indoor air temperature used in the heat loss calculation for the boiler system DIP sw...

Page 27: ...ring the Occupied period 10K 2 DHW DHW THRU NONE Selects whether or not DHW will be generated during the UnOccupied period DIP switch Setback 10K 2 DHW DHW THRU NONE The portions of the heating system...

Page 28: ...Selects whether or not the setpoint demand will have priority over the heating system 10K 2 DHW OR DHW THRU NONE The system s warm weather shut down during the Occupied period The system s warm weath...

Page 29: ...efault ON ADV INST USER LTD Default INST The units of measure that all of the temperatures are to be displayed in by the control The operating mode for the back lighting on the LCD as well as the time...

Page 30: ...nsor when not in WWSD REMOTE 3 SLAB OFF 35 to 120 F OFF 2 to 49 C Default 70 F 21 C 40 to 150 F 4 to 66 C Default 90 F 32 C The maximum target temperature at the slab sensor REMOTE 3 SLAB Actual Setti...

Page 31: ...em the injection pump is ramped up over 10 seconds to 100 Step 2 If STOR is selected in the MIXING item the switching relay is energized and the storage tank injection pump is operated At the same tim...

Page 32: ...NO 2 Using the Up or Down buttons select the word YES After 3 seconds the control flashes the word MANUAL and the number 100 This number represents the desired output from the mixing device 3 Set the...

Page 33: ...control to operate over a known period of time and then record the Monitor items Use this information to help diagnose any remaining problems Troubleshooting Sketch the Piping in the System Document...

Page 34: ...cleared This item is an adjustable warning If a DHW demand exists continually for longer than this warning setting the control will display a warning message This item is an adjustable warning that ca...

Page 35: ...en checked by the user or installer Note Access level must be ADV in order to clear the error The control was unable to read a piece of information stored in the Monitor menu Because of this the contr...

Page 36: ...tem button The RTU was unable to read a piece of information stored in the Adjust menu Because of this the control was required to load the factory settings into all of the items in the Adjust menu Th...

Page 37: ...enu or Item button The air sensor in the RTU is being read as an open circuit The RTU will continue operation using all remaining sensors If all of the sensors are unavailable the control will continu...

Page 38: ...em To clear this warning press either the Menu or Item button This warning message will be displayed if the air temperature sensed by an indoor air sensor exceeds the setting of the ROOM HOT item in t...

Page 39: ...39 of 40 Copyright D 363 06 99 Notes...

Page 40: ...sses costs expenses inconveniences or damages whether direct indi rect special secondary incidental or consequential arising from ownership or use of the product or from defects in workmanship or mate...

Reviews: