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Copyright © D 363 -06/99

MIXING SETBACK (

MIX SETB

(

RESET

 

RATIO

)

The 

MIX SETB 

 is the amount that the mixing supply water temperature is

reduced when the 363 is placed into an 

UnOccupied mode, using an

internal or an external setback as described in Section A. This setting is only
available if the 

Reset Ratio DIP switch is selected and Setback/None DIP

switch is set to 

Setback.

MIXING INDOOR (

MIX INDR

(

CHARACTERIZED

 

HEATING

 

CURVE

)

The 

MIX INDR

 is the room temperature used in the original heat loss

calculations for the building. This setting establishes the beginning of the
Characterized Heating Curve for the mixing zones. This single setting
replaces the

 MIX STRT 

water temperature and 

OUT STRT

 air temperature

settings used by the 

Reset Ratio.

MIXING MINIMUM (

MIX MIN

(

CHARACTERIZED

 

HEATING

 

CURVE

)

The 

MIX MIN

 is the lowest temperature that the control is allowed to use as

MIX TRG

 temperature. During mild conditions, if the 363 calculates a 

MIX

TRG 

temperature that is below the 

MIX MIN 

setting, the 

MIX TRG

 temperature

is adjusted to match the 

MIX MIN 

setting. During this condition, the

Minimum pointer turns on in the LCD when either the 

MIX TRG

 temperature

or the 

MIX SUP

 temperature is being viewed.

If either an Indoor Sensor or a Room Temperature Unit (RTU) are used and the 363 is operating at the 

MIX MIN

 temperature, the Mixing

Pump (P2) is cycled using Pulse Width Modulation (PWM) with a 15 minute cycle length. By cycling the Mixing Pump (P2) and controlling
the flow of supply water, the control provides an average supply water temperature to the mixing system. This average temperature is
equal to the original MIX TRG. This minimizes overheating of the zone while the control is operating at the 

MIX MIN

 temperature.

MIX ROOM OCC & UNOCC (

MIX ROOM

(

CHARACTERIZED

 

HEATING

 

CURVE

)

The 

MIX ROOM

 is the desired room temperature for the mixing zones and it provides a parallel shift of the 

Characterized Heating Curve.

The room temperature desired by the occupants is often different from the design indoor temperature (MIX INDR). If the room
temperature is not correct, adjusting the 

MIX ROOM

  setting increases or decreases the amount of heat available to the building. If the

Setback / None DIP switch is set to Setback, a 

MIX ROOM 

setting must be made for both the 

Occupied and UnOccupied modes.

MIXING TARGET TEMPERATURE (

MIX TRG

(

RESET

 

RATIO

 

&

 

CHARACTERIZED

 

HEATING

 

CURVE

 

)

The 

MIX TRG

 temperature is determined from either the 

Characterized Heating Curve or the Reset Ratio settings and the outdoor air

temperature. The control displays the temperature that it is currently trying to maintain as the mixing supply temperature. If the control
does not presently have a requirement for heat, it displays  “- - -” in the LCD.

MIXING PUMP (P2) OPERATION 

The Mixing Pump (P2) contact (terminal 11) closes whenever there is a 

Mixing Demand and the 363 is not in WWSD. During WWSD,

the Mixing Pump is operated based on the 

EXERCISE

 setting in the 

Adjust Menu .

BOILER MINIMUM PROTECTION (

Boil MIN

The 363 is capable of providing boiler protection from cold mixing system
return water temperatures. If the boiler supply temperature is cooler than
the 

Boil MIN

 setting while the boiler is firing, the 363 reduces the output from

the mixing device. This limits the amount of cool return water to the boiler
and allows the boiler supply temperature to recover.

Section D2 —Mixing Device

MIXING DEVICE SELECTION (

MIXING

The 363 can supply a lower water temperature to part of the heating system by varying the speed of an injection pump or modulating
a mixing valve. This selection is made under the 

MIXING

 item in the 

Adjust Menu.

Sequence, Section D

70

(21)

90

(32)

110

(43)

130

(54)

150

(66)

170

(77)

190

(88)

Outdoor Air Temperature

Supply W

ater 

T

emperature

210

(99)

-20

(-29)

0

(-18)

20

(-7)

40

(5)

60

(16)

80

(27)

MIX DSGN

MIX MAX

MIX MIN

WWSD 

Unocc

MIX IND

OUT DSGN

Mixing Characterized

Heating Curve

WWSD 

Occ

50

(10)

MIX ROOM 

Occ

MIX ROOM 

Unocc

Summary of Contents for Universal Reset Control 363

Page 1: ...from either the boiler or a thermal storage tank PRGM S TIME AMPM UNOCC OVR S M W T F T 1 2 LR 58233 E150539 70 M M Input 120 V ac Power Supply Input BOIL or MIX tekmar Zone Control Output Mixed Syste...

Page 2: ...Interface The 363 uses a Liquid Crystal Display LCD as the method of supplying information You use the LCD in order to setup and monitor the operation of your system The 363 has four push buttons Men...

Page 3: ...is operating Open Close Displays when the actuator is opening or closing the mixing valve DHW Pump Valve Displays when the DHW pump or valve is on Warning Displays when an error exists or when a limit...

Page 4: ...UNITS Boil TERM MIX TERM When using a Characterized Heating Curve the control requires the selection of a terminal unit The terminal unit determines the shape of the Characterized Heating Curve accor...

Page 5: ...cted the 363 operates in the selected override mode for 3 hours Once completed the control reverts to the previous operation Permanent PERM If a permanent override is selected the 363 operates in the...

Page 6: ...e control valves or pumps is disconnected Section B Boiler Reset Mode 1 Section B1 General Boiler Operation BOILER DEMAND A boiler demand is generated by applying a voltage between 24 and 240 V ac acr...

Page 7: ...is placed into an UnOccupied mode using an internal or an external setback as described in Section A This setting is only available if the Reset Ratio DIP switch is selected and Setback None DIP switc...

Page 8: ...MASS Boil MASS The Boil MASS setting allows the 363 to adjust to different types of heat sources depending on their thermal mass Light LITE The LITE setting is selected if the boiler that is being us...

Page 9: ...8 The boiler pump provides flow through the DHW tank s heat exchanger once the DHW valve is opened The 363 operates the boiler to provide a sufficient boiler supply temperature to the DHW tank DHW Pu...

Page 10: ...above the required temperature during DHW generation this indicates that the boiler has enough capacity for DHW and possibly heating as well As long as the boiler supply temperature is maintained near...

Page 11: ...ble either a DHW sensor must be used or the DHW THRU item is set to NONE If an external DHW demand is used as described in Section C1 you cannot use the setpoint feature SETPOINT DEMAND The 363 regist...

Page 12: ...ure is the supply water temperature required to heat the mixing zones when the outdoor air is as cold as the Outdoor Design temperature MIXING MAXIMUM MIX MAX RESET RATIO CHARACTERIZED HEATING CURVE T...

Page 13: ...zones and it provides a parallel shift of the Characterized Heating Curve The room temperature desired by the occupants is often different from the design indoor temperature MIX INDR If the room temp...

Page 14: ...ded by connecting a tekmar zone control to the 363 The zone control provides its own internal mixing demand to the 363 In this case there is no need to provide an external Demand as described earlier...

Page 15: ...o the boiler loop This pump provides heat to the mixing system from the boiler Note A relay must be installed as described in the wiring section for the 363 to switch the variable speed output signal...

Page 16: ...ors 071 Data Brochures D 363 D 070 D 001 User Brochure U 363 Application Brochures A 363 Essays E 003 E 021 Note Carefully read the details of the Sequence of Operation to ensure that you have chosen...

Page 17: ...mand and setpoint demand circuits since they share the Com Dem terminals Output Connections Boiler Pump Contact Boil P1 The boiler pump output terminal 8 on the 363 is a powered output When the relay...

Page 18: ...g a 120 V ac double pole double throw DPDT relay is shown to the right Mixing Valve Actuator Connect one side of the 24 V ac power to the Pwr Mix terminal 14 on the control The output relay Opn termin...

Page 19: ...ader on the control before power is applied for testing To remove the terminal block pull straight down from the control The following tests are to be performed using standard testing practices and pr...

Page 20: ...ls and the pump or valve and refer to any installation or troubleshooting information supplied with these devices If the DHW pump or valve operate correctly disconnect the power and remove the jumper...

Page 21: ...erminals 14 15 and 16 make sure power to the motor circuit is off and install a jumper between the Pwr Mix and Opn terminals 14 and 15 When the circuit is powered up the actuator should move in the op...

Page 22: ...ed The control responds to an external setback signal generated on the UnO Sw terminal HEATING CURVE RESET RATIO FACTORY SETTING IS CHARACTERIZED HEATING CURVE The Characterized Heating Curve Reset Ra...

Page 23: ...hat is being received from a tekmar Zone Control that is operating the boiler zones 10K 1 Boil 35 to 110 F 2 to 43 C B2 Current slab sensor temperature 10K 1 SLAB MIX MIN OFF 58 to 167 F 50 to 75 C D3...

Page 24: ...Heating Curve RTU is connected OFF 35 to 120 F OFF 2 to 49 C Default 70 F 21 C 40 to 150 F 4 to 66 C Default 90 F 32 C The minimum temperature at the slab sensor DIP switch Characterized Heating Curv...

Page 25: ...he maximum supply temperature for the mixing system 80 to 210 F OFF 27 to 99 C OFF Default 140 F 60 C D2 The type of mixing device that is to be used in the heating system FLOT Floating VAR Variable s...

Page 26: ...inal units that are being used for the boiler side of the system DIP switch Characterized Heating Curve The design indoor air temperature used in the heat loss calculation for the boiler system DIP sw...

Page 27: ...ring the Occupied period 10K 2 DHW DHW THRU NONE Selects whether or not DHW will be generated during the UnOccupied period DIP switch Setback 10K 2 DHW DHW THRU NONE The portions of the heating system...

Page 28: ...Selects whether or not the setpoint demand will have priority over the heating system 10K 2 DHW OR DHW THRU NONE The system s warm weather shut down during the Occupied period The system s warm weath...

Page 29: ...efault ON ADV INST USER LTD Default INST The units of measure that all of the temperatures are to be displayed in by the control The operating mode for the back lighting on the LCD as well as the time...

Page 30: ...nsor when not in WWSD REMOTE 3 SLAB OFF 35 to 120 F OFF 2 to 49 C Default 70 F 21 C 40 to 150 F 4 to 66 C Default 90 F 32 C The maximum target temperature at the slab sensor REMOTE 3 SLAB Actual Setti...

Page 31: ...em the injection pump is ramped up over 10 seconds to 100 Step 2 If STOR is selected in the MIXING item the switching relay is energized and the storage tank injection pump is operated At the same tim...

Page 32: ...NO 2 Using the Up or Down buttons select the word YES After 3 seconds the control flashes the word MANUAL and the number 100 This number represents the desired output from the mixing device 3 Set the...

Page 33: ...control to operate over a known period of time and then record the Monitor items Use this information to help diagnose any remaining problems Troubleshooting Sketch the Piping in the System Document...

Page 34: ...cleared This item is an adjustable warning If a DHW demand exists continually for longer than this warning setting the control will display a warning message This item is an adjustable warning that ca...

Page 35: ...en checked by the user or installer Note Access level must be ADV in order to clear the error The control was unable to read a piece of information stored in the Monitor menu Because of this the contr...

Page 36: ...tem button The RTU was unable to read a piece of information stored in the Adjust menu Because of this the control was required to load the factory settings into all of the items in the Adjust menu Th...

Page 37: ...enu or Item button The air sensor in the RTU is being read as an open circuit The RTU will continue operation using all remaining sensors If all of the sensors are unavailable the control will continu...

Page 38: ...em To clear this warning press either the Menu or Item button This warning message will be displayed if the air temperature sensed by an indoor air sensor exceeds the setting of the ROOM HOT item in t...

Page 39: ...39 of 40 Copyright D 363 06 99 Notes...

Page 40: ...sses costs expenses inconveniences or damages whether direct indi rect special secondary incidental or consequential arising from ownership or use of the product or from defects in workmanship or mate...

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