TECNOTER LQMI Series Manual Download Page 12

  

2 TECHNICAL DESCRIPTION MAGNETS

2.4

DESCRIPTION OF THE HYDRAULIC MAGNETS

2.4.2 TECHNICAL DATA HYDRAULIC MAGNETS

T      A

   B      .     2.2

   

LQMI35

LQMI45

LQMI55

LQMI60

LQMI70

WEIGHT 

HYDRAULIC MAGNET

KG 
LBS

750

1650

910

2000

1050
2310

1300
2850

1500
3300

WEIGHT 

HYDRAULIC MAGNET 

T VERSION

KG 
LBS

900

1980

1190

2620

1380

3050

1545

3400

2050

4500

MINIMUM FLOW RATE REQUIRED (*)

L/1’ 
Gallon

L/1’ 
Gallon

45

12

50

13

200

53

70

18

200

53

80

21

200

53

100

26

200

53

MAXIMUM FLOW RATE (***)

200

53

MINIMUM PRESSURE REQUIRED   (**)

BAR 
PSI

180

2610

180

2610

180

2610

180

2610

180

2610

MAX RETURN PRESSURE

BAR 
PSI

20

290

20

290

20

290

20

290

20

290

MAXIMUM PRESSURE 

BAR 
PSI

240

3500

240

3500

240

3500

240

3500

240

3500

APPROXIMATE HYDRAULIC MOTOR-GENERATOR REVOLUTIONS 

REV PER 
MINUTE 

2350-

2400

2480-

2500

2490-

2510

2500-

2540

2580-

2620

THREE-PHASE VOLTAGE TO THE TERMINALS OF THE GENERATOR VOLTS

180

180

180

180

180

POWER DELIVERED FROM THE GENERATOR

KW

3.5

4.5

5.5

         6

7

DIAMETER

 MAGNETIC PLATE

mm
INCHES

860

34

950

38

1050

42

1130

45

1250

50

THEORETICAL RESISTANCE MAGNETIC PLATE  AT 20°

Ώ

13.8

10.7

8.8

         8

6.9

THEORETICAL VOLTAGE TO THE MAGNETIC PLATE

Vcc

220

220

220

220

220

THEORETICAL  CURRENT INTENSITY TO THE MAGNETIC PLATE

Amp

15.9

20.5

        25

       27.2

31.8

THEORETICAL POWER DELIVERED FROM THE PLATE

KW

3.5

4.5

5.5

6

7

CHAIN MAXIMUM LIFTABLE LOAD

KG 
SHORT TON

7,000
7.710

9,000
9.920

9,000
9.920

9,000
9.920

9,000
9.920

CARRIER WEIGHT

TON

10 – 14

14 – 17

19 – 23

20 – 25

26 - 32

ATTENTION!

For the operation of the magnet, it is advisable to use an independent hydraulic circuit. 
This results in:

1. Less energy consumed (lower oil flow)
2. Less heating of the machine’s oil

3. Reduced chance of unwanted material fall because of sudden drop of oil flow.

This can happen when another hydraulic service is used at the same time as the magnet, in a common circuit.

(*) Minimum flow rate required  = minimum flow rate required at any time. If the flow rate falls below this value even for a short while, there will be a loss of load. 
For this reason we suggest to set the carrier for a flow higher than the minimum to compensate flow fluctuations. If the carrier has reduced flow fluctuations we 

suggest to set the pump at 20-30 liters per minute over the minimum value. If the carrier has large flow fluctuations we suggest 70-80 liters per minute over the 
minimum value. Typical pump setting for an lqmi45 with medium flow fluctuations is 200bar and 100 liters per minute.

(**) This is the value the pump must grant  in correspondence with the nominal flow. Therefore the setting value of the excavator pressure must be calibrated to a higher value
than that required, normally around an additional 20 bar, to compensate for any losses for heating.

(***) Maximum flow rate that must never be exceeded

ATTENTION!

Using the magnet at maximum capacity value for long periods may result in over-heating.

Division: Tecnoter srl 

Hyd. Magnet

LQMI

Ver. T

Page 12/38

Rev: 1.0a_En  –

15/07/2018

Summary of Contents for LQMI Series

Page 1: ...MI LQMI H HYDRAULIC YDRAULIC MAGNET MAGNET V VER ER T T LQMI35 LQMI35 LQMI45 LQMI45 LQMI55 LQMI55 LQMI60 LQMI60 LQMI70 LQMI70 Division Tecnoter srl Hyd Magnet LQMI Ver T Page 1 38 Rev 1 0a_En 15 07 20...

Page 2: ...N 15 3 4 INTENDED USE T VERSION 15 3 5 REASONABLY FORESEEABLE MISUSE 15 3 6 DANGER ZONES 16 3 7 SAFETY DEVICES 17 3 8 SIGNS AND DECALS 18 3 9 RESIDUAL RISKS 18 3 10 OPERATING ENVIRONMENT CONDITIONS 19...

Page 3: ...CONTROL VALVE HCV 31 6 6 REPLACEMENT OF MAIN COMPONENTS 35 6 6 1 REPLACEMENT OF THE HYDRAULIC MOTOR 35 6 6 2 REPLACEMENT OF THE COMPLETE ELASTIC COUPLING 35 6 6 3 REPLACEMENT OF THE THREE PHASE GENERA...

Page 4: ...o autonomous chapters each of which is targeted to a specific type of operator installer operator and maintenance technician for whom the skills needed to operate the machine safely have been defined...

Page 5: ...y be entrusted to qualified individuals who in particular 1 Are legal adults 2 Are physically and mentally fit to perform operations of particular technical difficulty 3 Have been adequately trained i...

Page 6: ...lic devices that interlocks a protector etc CAUTION The descriptions preceded by this symbol contain very important information and requirements particularly regarding safety Failure to comply can res...

Page 7: ...particular situations or as agreed with the user Their skills depend on the situation and are mechanical electrical electronic or in software SYMBOLS RELATED TO SAFETY TAB 0 2 DANGER INDICATES A DANGE...

Page 8: ...available to answer the purchaser s questions The purchaser should make any requests in clear terms referring to this manual and always giving the data written on the machine identification plate Any...

Page 9: ...e the operator who will use the equipment has been adequately instructed for safe use of the equipment installed on the working vehicle on which it will be installed without creating hazardous situati...

Page 10: ...and the hydraulic magnet The electronic power circuit on board provides two possibilities A Standard consists of an oversize power supply that thanks to its discharge resistance prevents dangerous su...

Page 11: ...nic control is sufficient then it transfers electricity to the magnetic plate which becomes magnetized attracting ferromagnetic material 5 If the electronic control considers the voltage insufficient...

Page 12: ...000 9 920 9 000 9 920 9 000 9 920 CARRIER WEIGHT TON 10 14 14 17 19 23 20 25 26 32 ATTENTION For the operation of the magnet it is advisable to use an independent hydraulic circuit This results in 1 L...

Page 13: ...pty spaces between the magnet and materials thus obtaining a consistent force of magnetic anchorage Material The lifting material must be a magnetic conductor Material with the highest conductivity is...

Page 14: ...ection must be reported on a card If the person performing the inspection finds cracks or dangerous anomalies he must immediately notify the machine manufacturer Put the machine out of service wheneve...

Page 15: ...ms In conditions with a low level of safety for the operator or other individuals In the event of tampering If a visual inspection shows damage to the magnet or a malfunction For moving people For lif...

Page 16: ...f the risks present in the work environment The interchangeable equipment is characterized by units and parts of interchangeable equipment that are considered dangerous All of the areas considered dan...

Page 17: ...machine All data on the plates must always be legible and cleaned periodically Whenever a sign is deteriorated and or no longer legible even if only partially another must be requested from the manuf...

Page 18: ...nding the interchangeable equipment can cause those using running and maintaining the battery magnet to slip Access these zones with non slip shoes and keep the areas clean DANGER FIRE The risk is due...

Page 19: ...the installation area must be compliant with current legislation in the company where the machine is installed and must ensure good visibility at each point ensuring not to create dangerous glare Sinc...

Page 20: ...or injuries due to the use of lifting systems other than those described 4 INSTALLATION 4 3 STORAGE AND DISPOSAL In the event of inactivity the machine must be stored adopting the following precautio...

Page 21: ...d according to law and the relevant commands must identify the effects they produce on the equipment accurately and reliably The hydraulic system of the machine must generate hydraulic flows for the e...

Page 22: ...echanical parts and in particular 1 Perform a general visual check of all parts of the equipment making sure there are no particular mechanical anomalies foreign objects in the work areas and that all...

Page 23: ...king vehicle a i 1 a i 2 Make sure that in or on the working vehicle and the lifting equipment there are no foreign objects to block movement or be thrown a i 1 a i 3 Make sure the bearing structure a...

Page 24: ...ments of the site at which the lifting equipment is being used in accordance with the requirements for use in terms of safety reference should be made to the machine manual 5 USE OF THE HYDRAULIC MAGN...

Page 25: ...in an excessive slackening of the chain and cable 15 To bang the structure of the building or other machines and systems with the load 16 To use two or more pieces of lifting equipment at the same ti...

Page 26: ...rs fumes or dust in those with a risk of fire or explosion and must not in any case be used in environments where the use of explosion proof components is required ATTENTION The hydraulic magnet must...

Page 27: ...t an abnormal force on the magnet and cause damage Rest the magnet on the ground or on a stable surface when not in use 5 MACHINE USE 5 3 OPERATION 5 3 7 GENERAL MALFUNCTIONS If the hydraulic magnet d...

Page 28: ...Division Tecnoter srl Hyd Magnet LQMI Ver T Page 28 38 Rev 1 0a_En 15 07 2018...

Page 29: ...ence of air gaps between pole tip and polarity of the magnet which causes a reduction of the magnet s capacity Presence of cracks on the connection welding which weaken the mechanical structure and ca...

Page 30: ...gnet componets if not previously equipped with measuring instruments i e 1 Revolution counters for measuring the hydraulic generator revolutions 2 Alternating voltage measuring devices to measure the...

Page 31: ...tion the hex wrench on the hex lock nut 6 Holding the hex wrench still loosen the lock nut a little bit to free the regulation screw 7 Slowly turn the adjustment screw clockwise to increase the maximu...

Page 32: ...ock nut and release it a i 1 a i 8 Holding the L shaped wrench still loosen the lock nut by about one turn to release the adjustment screw and then turn the adjustment screw counter clockwise for appr...

Page 33: ...valve body marking the position before removal 2 Loosen the valve fixing screws 3 Introduce a new valve with fixing screw 4 Connect the flexible hoses to the valve according to that indicated in point...

Page 34: ...coupling retainer nut positioned on the hydraulic motor shaft 6 Extract its elastic half coupling from the motor shaft 7 At this point it is possible to remove the hydraulic motor from the bell 8 Int...

Page 35: ...CEMENT OF THE COMPLETE ELASTIC COUPLING PROCEDURE Similar to the replacement procedure of the hydraulic motor section 6 6 2 but in point 9 replace the elastic coupling with a new one Division Tecnoter...

Page 36: ...es plus 2 thin wires for temperature control 7 Check the general functionality according to the hydraulic control valve adjustment procedure 6 MAINTENANCE 6 6 REPLACEMENT OF MAIN COMPONENTS 6 6 4 REPL...

Page 37: ...on the machine sheet which must accompany the machine Once photocopied the maintenance technicians must record the interventions performed and any inefficiencies detected on this sheet MAINTENANCE SHE...

Page 38: ...up Offices Piazza Eleonora Duse 3 20121 Milan Italy Facility Via Dalla Chiesa 6 20098 San Giuliano Milanese Italy Web www tecnotergroup com info info tecnotergroup com Tech engineering tecnotergroup c...

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