Technogym RECLINE EXCITE Service Maintenance Manual Download Page 25

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RECLINE EXCITE: Service & Maintenance Manual - rev. 1.3

3. PRINCIPLES OF OPERATION

3.1. BLOCK DIAGRAM

The machine block diagram is illustrated in the figure below:

POWERED VERSION

POWER

ENTRY

MODULE

DISPLAY

DISPLAY BOARDS

CSAFE

BOARD

RIGHT

SENSOR

LEFT

SENSOR

HAND

SENSOR

BOARD

TGS/

SMART CARD

BOARD

BRAKE

BOARD

CARDIO

RECEIVER

VAC

KEYBOARD

SPEED

SENSOR

BRAKE

CORDLESS VERSION

GENERATOR

BATTERY

CONNECTORS PANEL

RJ45

NET

BRAKE

BOARD

BATTERY

CHARGER

INPUT

Externat

power supply

Antenna

inlet

(W TV only)

Page 3.1

Summary of Contents for RECLINE EXCITE

Page 1: ...SERVICE MAINTENANCE MANUAL REV 1 3...

Page 2: ......

Page 3: ...PRESENT NOTE The information contained in this document is subject to change without notice Technogym does not guarantee this documentation in any way Technogym shall not be held responsible for any e...

Page 4: ......

Page 5: ...3 1 1 Display boards 3 2 3 1 1 1 500 and 500SP models 3 2 3 1 1 2 700 and 700SP models 3 3 3 1 1 3 700E model Wellness TV 3 4 3 1 2 CSafe Board 3 6 3 1 3 TGS Smart Card Board 3 6 3 1 4 Hand sensor boa...

Page 6: ...6 6 THE RADIO DOES NOT PLAY 6 21 6 7 THE EQUIPMENT IS BLOCKED MESSAGE ON THE DISPLAY 6 23 6 8 ERROR DETECTED BY BRAKE BOARD 6 24 6 8 1 Error 1 on brake board 6 24 6 8 2 Error 2 on brake board 6 24 6 8...

Page 7: ...SEMBLY 8 3 8 4 SADDLE SLIDING 8 4 9 MACHINE CONFIGURATION 9 1 9 1 USER MENU CONFIGURATION FOR 700 MODELS 9 1 9 1 1 Language 9 1 9 1 2 Distance 9 2 9 1 3 Priority setting 9 2 9 1 4 Maximum excercise ti...

Page 8: ...9 23 9 5 1 Radio channel tuning 9 23 9 6 TRANSFERRING THE TUNING DATA 9 24 9 6 1 Using the TGS 9 24 9 6 2 Using the connecting cable 9 24 10 SCHEDULED MAINTENANCE 10 1 10 1 DAILY MAINTENANCE OPERATION...

Page 9: ...rvance may cause damage to the machine Information about the operation in progress OBSERVE observation about the operation in progress 1 2 RECOMMENDATIONS Technogym recommends the following steps for...

Page 10: ...e recommended brands 3 Use special tools where specified 4 Consult the Technical Newsletters which may contain more up to date information on adjustments and maintenance than those contained in this m...

Page 11: ...ve the same structure but are differentiated by certain characteristics VERSION 500 500 SP 700 700E 700 SP Power 30 500 Watt 40 500 Watt 30 500 Watt 40 500 Watt Hand sensor NO YES CSafe YES YES Cardio...

Page 12: ...T SPECIFICATIONS Operating from 5 to 35 C Temperature Storage from 10 to 70 C Operating from 30 to 80 non condensing Humidity Storage from 5 to 85 non condensing 2 5 CONFORMITY TO REGULATIONS The mach...

Page 13: ...key to values 1 2 3 Machine type Recline Excite D46 4 Product version 5 Recline 500 7 Recline 700 5 Type of power supply 3 multi voltage 110 220 4 self powered 6 Type of display L LED display T Wellne...

Page 14: ...pe of packaging I Italy E standard international S overseas international 0 none For example a possible product code would be D4673LTALM0G0UKE which is interpreted as follows D46 7 3 L T AL M0 G 0 UK...

Page 15: ...wered version DISPLAY DISPLAY BOARD CBQ 13 CBQ 32 KEYBOARD CSAFE BOARD 386 BOARD HFU RECEIVER CN3 CN1 CN1 TGS SMART CARD BOARD CN1 CN2 CN7 CN8 CN9 CONNECTORS PANEL CN5 CN4 CB 14 BRAKE POWER ENTRY MODU...

Page 16: ...ISPLAY BOARD CBQ 13 CBQ 32 KEYBOARD CSAFE BOARD 386 BOARD HFU RECEIVER CN3 CN1 CN1 TGS SMART CARD BOARD CN1 CN2 CN7 CN8 CN9 CBQ 28 CONNECTORS PANEL CN5 CN4 CB 14 BRAKE BRAKE BOARD CN3 CN4 CN1 CN2 SPEE...

Page 17: ...Q 32 KEYBOARD CSAFE BOARD 386 BOARD CN2 OWNZONE RECEIVER CN10 CN15 CN1 CN6 TGS SMART CARD BOARD CN1 CN14 CN7 CN11 CN1 CONNECTORS PANEL CN5 CN4 CB 14 BRAKE POWER ENTRY MODULE VAC BRAKE BOARD CN3 CN4 CN...

Page 18: ...86 BOARD CN2 OWNZONE RECEIVER CN10 CN15 CN1 CN6 TGS SMART CARD BOARD CN1 CN14 CN7 CN11 CN1 CBQ 29 CONNECTORS PANEL CN5 CN4 CB 14 BRAKE BRAKE BOARD CN3 CN4 CN1 CN2 SPEED SENSOR Patch conn CB 51 CB 4 CB...

Page 19: ...6 CN1 CN15 INVERTER CN4 CN5 CN3 CN2 CN1 CN5 SPLITTER AMPLIFIER TUNER CN15 CN11 CN10 TTL BOARD CN1 CN2 CN3 HEADPHONE JACK Patch Conn Q FE3 J3 J1 BRAKE POWER ENTRY MODULE VAC BRAKE BOARD CN3 CN4 CN1 CN2...

Page 20: ...ke board CN1 Signal Color Digital Plan Board CN7 2 Digital Gnd White 2 3 Power Gnd Orange 3 4 sensing 5 Vdc digital Red 4 6 12 Vdc Black 6 7 5 Vdc Green 7 8 sensing 5 Vdc digital Blue 8 CB 4 Serial co...

Page 21: ...nput board Connectors board CN15 Signal Color AUX input board J1 1 Right audio IN Red 1 2 Gnd Shield 2 3 Left audio IN White 3 4 Gnd Shield 4 CB 14 Cable connecting CSafe External connectors CSafe Boa...

Page 22: ...contact 5 Battery V Red Faston 6 Battery V Black Faston CBQ 11 LED board power supply cable Digital Plan Board LED Board Digital Plan Board CN6 Signal Color LED Board CN1 1 Gnd digital White 1 2 Gnd p...

Page 23: ...applying the supply voltage CBQ 25 R2 Hand sensor board extension cable Patch connector Hand Sensor Board Patch connector CNx Signal Color Hand sensor board J3 1 Reference Flat cable 1 2 5 Vdc power s...

Page 24: ...n 7 9 Gnd Brown 3 CV 302 LCD inverter power supply cable CPU board LCD Inverter CPU board CN5 Signal Color LCD Inverter CN1 2 Gnd Black 2 3 Supply voltage 3 3 Vdc Black 3 4 Gnd Black 4 5 Supply voltag...

Page 25: ...below POWERED VERSION POWER ENTRY MODULE DISPLAY DISPLAY BOARDS CSAFE BOARD RIGHT SENSOR LEFT SENSOR HAND SENSOR BOARD TGS SMART CARD BOARD BRAKE BOARD CARDIO RECEIVER VAC KEYBOARD SPEED SENSOR BRAKE...

Page 26: ...rom Keyboard Cardio receiver TGS Smart Card Board CSafe Board distributes to the display the voltages received from the Brake Board exchanges over the RS 485 serial link to the Brake board commands fo...

Page 27: ...rd TGS Smart Card Board CSafe Board Distributes to the display the voltages received from the Brake Board Exchanges over the RS 485 serial link to the Brake board commands for controlling the Brake il...

Page 28: ...ollowing Cardio receiver Hand sensor board CSafe board AUX input board Antenna signal Voltage received from the Brake board RS 485 serial link to the Brake It has a connector for linking to the CPU bo...

Page 29: ...the FM radio channel from the TV channel which it sends to the tuner TTL BOARD It is an RGB buffer board with six bits per color that interfaces the video signals sent from the CPU board to the LCD LC...

Page 30: ...ted heart beat 3 1 5 CARDIO RECEIVER This board manages the signal received from the telemetric transmitter used by the person exercising There are 2 types of receiver HFU Model on 500 models this is...

Page 31: ...e errors logged by the circuit board Section which generates the current for the brake winding varying the current produces a proportional variation in the resistance of the brake The excitation curre...

Page 32: ...TOR Only for 500SP and 700SP versions The alternator consists of a stator winding whose rotor is put into rotation by the movement of the pedals generating the voltage necessary for the machine s oper...

Page 33: ...1 13 EXTERNAL POWER SUPPLY INPUT Only for 500SP and 700SP versions This is a socket for plugging in the external power supply that comes with the machine which can be used to recharge the battery It i...

Page 34: ...rs mechanical mechanical efficiency of the linkages and more generally the mechanical friction of the system as a whole The mechanical friction has been measured in the laboratory and is determined by...

Page 35: ...sistance During the movement the brake board checks for possible malfunctions The errors which can occur are Error Code Description 1 OVERHEATING this condition occurs when the temperature measured by...

Page 36: ...cted effort level and the speed of the exercise Pulses This is the signal produced by the speed sensor and has the waveform shown below Figure 3 2 1 The signal enters the brake board pins 3 4 on conne...

Page 37: ...below pin 1 is the farthest right when the locking tab is facing upward The remaining pins are not connected 4 2 PC LINK FOR PROGRAMMING The machine can be connected to a PC for programming by means o...

Page 38: ...RJ 45 plug is as follows 4 4 CABLE FOR EXCHANGING TV CHANNEL TUNING DATA BETWEEN TWO MACHINES The connection between two machines for transferring the TV channel tuning data is effected via a special...

Page 39: ...one of the CSafe ports on the machine the corresponding LED should illuminate to indicate the presence of the 5 Vdc supply on the port During the CSafe port test function the plug connects the transm...

Page 40: ...Albania Australia Austria Bahrain Belgium Cameroon Croatia Cyprus Czech Rep Denmark Finland Germany Ghana Greece Hungary India Israel Italy Jordan Kenya Luxembourg Malaysia Malta Netherlands New Zeala...

Page 41: ...consists of 1 Back of the display 2 Display support flange cod 0C001412AA 3 Connector plate cod 0G000353AB 4 Upper handlebar cover cod 0C000529AA 5 Lower handlebar cover cod 0C000530AA 6 CB 18 cable...

Page 42: ...remove it from the machine Figure 4 6 4 4 Back off the screw b using a 4 mm hex T wrench 5 Rotate the bottle holder upward Figure 4 6 5 6 Back off the 7 screws c using a 4 mm hex T wrench 7 Position...

Page 43: ...s out on the display side Because the display column is interrupted as can be seen in Fig 7 it will be difficult for the cable to reach the display Therefore route it along at least the first section...

Page 44: ...sting group of cables 23 Reassemble the right guard that was disassembled previously Figure 4 6 10 24 Move away the 2 rubber covers h to access the screws k 25 Back off the 2 screws k using a 6 mm hex...

Page 45: ...e the upper handlebar cover 4 using the 2 screws 11 and a 4 mm hex T wrench Figure 4 6 13 37 On each side assemble the lower handlebar cover 5 with screw 12 using a 2 5 mm hex T wrench Figure 4 6 14 3...

Page 46: ...mble the LCD display on its support using the 4 screws and 4 washers 9 41 Place the back of the display 1 near the LCD display 42 Plug all the cables back into their connectors Figure 4 6 17 43 Close...

Page 47: ...500 700 and 700E models 6 The mains voltage must match the value specified on the machine rating plate 7 The electrical system must be correctly earthed 8 The wall outlet used should be reserved for...

Page 48: ...nnect the antenna cable to the wall outlet 5 4 FIRST POWER ON After completing the installation procedure the machine is ready for use On the 500 700 and 700E models simply turn the on off switch from...

Page 49: ...s type of box is a step in the troubleshooting procedure where an ACTION must be carried out It typically contains a description of the ACTION necessary to resolve the problem Therefore after executin...

Page 50: ...ere are two options available 1 Tech Config 2 Troubleshooting Press the number key 2 to access the troubleshooting menu which is structured as shown in the figure below MAN KEYBOARD TEST TROUBLESHOOTI...

Page 51: ...rd was not completed successfully EEPROM Error press Enter to continue Signifies that the CPU board has communication problems with the memories 6 1 1 2 LED Test not on 700E models The LED test checks...

Page 52: ...he outcomes of all the tests to KO 6 1 2 MANUAL TEST This section groups together tests for manually checking the operation of certain peripheral devices After selecting the desired test using the and...

Page 53: ...ange the value and the GOAL keys to scroll to the next character At this point there are two options available Tech Config Troubleshooting Press the number key to access the troubleshooting menu which...

Page 54: ...st checks the functioning of the display by lighting all the LEDs in the matrix It also tests the buzzer by changing the frequency to produce a variation in the tone of the sound There is no message d...

Page 55: ...Test Results viewing function resetting the outcomes of all the tests to KO 6 2 2 MANUAL TEST This section groups together tests for manually checking the operation of certain peripheral devices Afte...

Page 56: ...brake board causing the upper assembly to switch off 6 3 1 500 AND 700 MODELS Does the wall outlet supply the correct voltage Is the mains lead OK Is the voltage at the output of the machine s power e...

Page 57: ...ard correct Replace cable CB 3 NO 4 Replace the display board YES Are the DC voltages at the input to the LED board correct C Are the DC voltages at the input to the digital plan board correct Replace...

Page 58: ...t Place the tester probes across the live and neutral pins on the same connector The measured value should be approximately 220 VAC or 110 VAC depending on the mains voltage 2 As for step 1 but across...

Page 59: ...Is there a voltage at the input to the brake board Correct operation af ter 30 seconds without pedaling the machine switches of f Replace the alternator Replace cable CB 52 THE DISPLAY DOES NOT ILLUM...

Page 60: ...Are the DC voltages at the input to the digital plan board correct Replace cable CB 3 NO 5 A Replace the display board YES Are the DC voltages at the input to the display board correct Replace cable C...

Page 61: ...s pins 1 and 2 of connector CN3 on the brake board 3 Using a tester check that all the output voltages on connector CN1 of the brake board are correct referring to paragraph 2 8 Cables 4 As for step 3...

Page 62: ...he voltage at the output of the machine s power entry module correct Plug the machine into a working electrical outlet Replace the mains lead Replace the power entry module on the machine THE DISPLAY...

Page 63: ...e CB 3 YES NO YES 4 Are the DC voltages at the output of the CPU board to the LCD inverter correct NO 5 Replace the CPU and or connector board YES Are the DC voltages at the input to the LCD inverter...

Page 64: ...ce the LCD Follow the procedure step by step to correctly diagnose the problem Take particular care with the checks highlighted by circled numbers which are described in detail below To speed up the t...

Page 65: ...o paragraph 2 8 Cables 4 As for step 3 but on connector CN16 on the connector board 5 As for step 3 but on connector CN5 on the CPU board 6 As for step 3 but on connector CN1 on the LCD inverter board...

Page 66: ...O AUDIO SOUND 1 Replace the headphone jack Does it work Def ective headphone jack YES NO Try replacing the CPU Does it work Def ective CPU board YES Replace the CPU board NO Follow the procedure step...

Page 67: ...eter Def ective CPU board NO NO NO TV PICTURE YES 3 The signal derived f rom the video signal is insuf f icient Contact the system administrator NO Disconnect the splitter and connect the tuner direct...

Page 68: ...J1 on the connector board 2 Carry out the configuration procedure described in paragraph 9 3 8 TV Standard 700E version only 3 For models with European electronics unplug the antenna cable from the c...

Page 69: ...dure Def ective CPU board NO YES THE RADIO DOES NOT PLAY YES 1 The signal derived f rom the video signal is insuf f icient Contact the system administrator NO Disconnect the splitter and connect the t...

Page 70: ...Manual rev 1 3 Page 6 22 1 After disconnecting the splitter from the tuner procure a female RC connector and a copper wire about 1 5 m long Connect the copper wire to the tuner through the RC connect...

Page 71: ...oubleshooting procedure YES 2 3 Follow the procedure step by step to correctly diagnose the problem Take particular care with the checks highlighted by circled numbers which are described in detail be...

Page 72: ...phs describe the troubleshooting procedures for these cases 6 8 1 ERROR 1 ON BRAKE BOARD This code indicates an overheating error this condition occurs when the temperature detected by the sensor on t...

Page 73: ...e components If the error persists or recurs frequently replace the brake board 6 8 5 ERROR 16 OR 32 ON THE BRAKE BOARD This code indicates an error in the EPROM of the brake board or a watch dog erro...

Page 74: ...out the RPM value is incorrect troubleshooting procedure Replace the brake board YES Does the brake winding receive current f rom the brake board NO Replace the brake winding YES Replace cable CB 51...

Page 75: ...Has the brake board generated error 128 Does the brake board output the correct current to the brake winding 3 Replace the brake board NO Replace the brake winding YES THE RESISTANCE IS INCORRECT 1 R...

Page 76: ...ed by the brake board to the winding In constant power mode custom time pedaling at 80 RPM and with a user weighing 75 kg the values according to the firmware version of the brake board should be appr...

Page 77: ...tep by step to correctly diagnose the problem Take particular care with the checks highlighted by circled numbers which are described in detail below 1 Check that the 6 screws fixing the disk brake to...

Page 78: ...t to the digital plan board correct Replace cable CBQ 32 1 2 YES NO YES Replace the digital plan board NO A Is the serial communication link between the digital plan board and the TGS Smart Card reade...

Page 79: ...oss pins 1 and 3 of connector CN1 of the TGS Smart Card reader The measured value should be 12 Vdc 2 As for step 1 but across pins 1 and 9 of connector CN10 on the digital plan board 3 Use the serial...

Page 80: ...e procedure step by step to correctly diagnose the problem Take particular care with the checks highlighted by circled numbers which are described in detail below 1 Place the tester probes across pins...

Page 81: ...between the digital plan board and the receiver OK Def ective digital plan board 3 YES NO YES Replace the receiver NO A Replace the receiver Follow the procedure step by step to correctly diagnose th...

Page 82: ...25 2 R1 and or replace the cables Replace the digital plan board 1 3 YES NO YES NO Is the supply voltage correct at the input to the HS interf ace board Replace the HS interf ace board 2 YES NO Follo...

Page 83: ...he receiver correctly positioned and are the connecting cables properly routed Are there sources of electromagnetic noise near the receiver Reposition the machines so they are adequately spaced Correc...

Page 84: ...mbers which are described in detail below 1 To check for electromagnetic noise near the machine use a frequency signal monitor constructed as shown in the diagram below The circuit lights the LED for...

Page 85: ...ND 700SP LED VERSIONS Figure 7 1 1 1 Turn off the machine and unplug the mains lead from the wall outlet only for the 700 models 2 Back off the 6 screws a using a medium Phillips screwdriver Figure 7...

Page 86: ...mm Allen wrench Figure 7 1 4 7 Back off the 2 screws d using a 6 mm Allen wrench 8 Remove the handlebar 9 Back off the 3 screws e using a 6 mm Allen wrench to remove the rear display support To reasse...

Page 87: ...l outlet 2 Back off the 2 screws a using a medium Phillips screwdriver to remove the input AUX CSafe board support Figure 7 1 6 3 Unplug the connectors indicated in the figure connected to the input A...

Page 88: ...aintenance Manual rev 1 3 Page 7 4 Figure 7 1 8 5 Hold the display and disconnect from the connector board the highlighted cables 6 Remove the LCD display To reassemble the display carry out the above...

Page 89: ...7 1 9 1 Turn off the machine and unplug the mains lead from the wall outlet only for the 500 models 2 Back off the 6 screws a using a medium Phillips screwdriver Figure 7 1 10 3 Unplug the connectors...

Page 90: ...mm Allen wrench Figure 7 1 12 7 Back off the 2 screws d using a 6 mm Allen wrench 8 Remove the handlebar 9 Back off the 3 screws e using a 6 mm Allen wrench to remove the rear display support To reass...

Page 91: ...ay on a work bench It is now possible to disassemble its 4 circuit boards The 386 board a The digital plan board b The LED board c The CSafe board d Figure 7 2 2 386 board a 1 Push open the clip faste...

Page 92: ...ic support using a medium Phillips screwdriver 2 Back off the 4 screws g using a small Phillips screwdriver 3 Remove the circuit board Figure 7 2 4 CSafe board d 1 Unplug the connector indicated in th...

Page 93: ...sible to disassemble its circuit boards The LCD inverter a The connectors board b The CPU board c The external speakers d Figure 7 2 6 LCD inverter a 1 Back off the 2 screws e using a Phillips screwdr...

Page 94: ...indicated in the figure coming from TTL board LCD inverter keyboard headphone jack and external speakers 2 Disconnect the cable coming from the TTL board Push open the clip fasteners of the connector...

Page 95: ...o disassemble the input AUX CSafe board using a small Phillips screwdriver Figure 7 2 13 To disassemble the LCD 1 Unplug the connectors of the cable coming from keyboard headphone jack TTL board and L...

Page 96: ...gure 7 2 15 5 Pull the connector out of its seat and unplug the connector indicated in the figure 6 Remove the display plate from the front covering Figure 7 2 16 7 Back off the 2 screws n using a sma...

Page 97: ...The display board b The CSafe board c Figure 7 2 18 386 board a 1 Push open the clip fasteners The 386 board will lift up 2 Remove it from the connector on the display board Display board b 1 Unplug...

Page 98: ...r of the keyboard To assemble a new keyboard with the display on a work bench 1 Remove the backing film which protects the adhesive 2 Apply the adhesive part starting from the left and working toward...

Page 99: ...ated in the figure 2 Back off the 8 screws indicated in the figure that are fixing the plate with the circuit boards to the front display covering Figure 7 3 4 3 Back off the 2 screws a that are fixin...

Page 100: ...INE EXCITE Service Maintenance Manual rev 1 3 Page 7 16 Figure 7 3 6 6 Lift up and replace the glass b on which the keyboard is fixed To reassemble the keyboard carry out the above steps in reverse or...

Page 101: ...semble a new keyboard with the display on a work bench 1 Remove the backing film which protects the adhesive 2 Apply the adhesive part starting from the left and working toward the right without bendi...

Page 102: ...arry out the procedure described in paragraph 7 1 Disassembling the display 1 Back off the 2 screws a using a 3 mm Allen wrench locking down the 2 internal nuts using a 7 mm wrench Figure 7 4 2 2 Remo...

Page 103: ...mains lead from the wall outlet only for the 700 model For each sensor 2 Back off the 2 screws a using a small Phillips screwdriver Figure 7 5 2 3 Lift up the top sensor 4 Remove the lower sensor 5 T...

Page 104: ...own the screws a using a torque wrench set for 35 Nm Figure 7 6 2 2 Remove the plastic caps b from both pedal cranks 3 Use a 14 mm socket wrench to back off the screw underneath 4 Use a bicycle pedal...

Page 105: ...nd the pedal cranks 1 Back off the 7 screws a on either side of the machine using a 4 mm Allen wrench Figure 7 7 2 2 Remove the right guard first 3 Remove the seven pins c from the left guard 4 Remove...

Page 106: ...off the screws a using a medium Phillips screwdriver 2 Remove the cover from the box Figure 7 8 2 3 Unplug the connectors indicated in the figure Fiure 7 8 1 4 Back off the two screws b using a 3 mm...

Page 107: ...bed in paragraph 7 7 Disassembling the guards 1 Release the spring a of the belt tensioning mechanism 2 Remove the belt from the pulley To reassemble the belt follow the disassembly instructions in re...

Page 108: ...ft side of the machine remove the plastic cover a Figure 7 10 2 2 Remove the snap ring b Be careful with the various spacer rings on the pulley shaft Figure 7 10 3 3 Remove the pulley c from the oppos...

Page 109: ...e frame using a 3 mm Allen wrench Figure 7 11 2 3 Place the winding assembly on a work bench 4 Back off the two nuts c using a 7 mm wrench locking down the 2 through screws from the opposite side usin...

Page 110: ...ng 1 Remove the snap ring a on the left side of the machine Be careful with the various spacer rings on the pulley shaft Figure 7 12 2 2 Remove the brake assembly 3 Place the brake assembly on a work...

Page 111: ...eassemble the brake carry out the above steps in reverse order Remember to fully lock down all the screws b in a cross pattern as they may knock against the speed sensor if left loose Lock down the sc...

Page 112: ...mall Phillips screwdriver 2 Remove the speed sensor 3 If it proves difficult to back off the screws a in their current position back off the screws b using a 3 mm Allen wrench and remove the sensor to...

Page 113: ...Power entry module 500 700 e 700E or battery charger socket 500SP e 700SP rear platform on the left in the figure 1 To access the connectors turn the machine over on one side 2 Back off the screws a...

Page 114: ...platforms this procedure applies for both platforms 5 To disassemble the platforms back off the 3 screws d using a 17 mm wrench To reassemble the platforms and connectors carry out the above steps in...

Page 115: ...wrench clamping the screw from the opposite side to prevent it rotating 3 Remove the pulley c Figure 7 15 2 4 Remove the rotor d pulling it outward Figure 7 15 3 5 Back off the two screws e using a 3...

Page 116: ...e 7 32 7 16 DISASSEMBLING THE BATTERY Figure 7 16 1 Carry out the operations described in paragraph 7 7 Disassembling the guards 1 Unplug the Faston connectors a and remove the battery To reassemble t...

Page 117: ...ulleys on which the saddle moves backing off the nut a using a 17 mm wrench and locking down the eccentric pin b using a 24 mm wrench 2 Remove the saddle from the equipment To reassemble the saddle ca...

Page 118: ...moves backing off the nut a using a 17 mm wrench and locking down the eccentric pin b using a 24 mm wrench Figure 7 17 4 4 Turn the saddle over its back as shown in the figure 5 Pay attention that th...

Page 119: ...e up to find the patch connector as shown in the figure 7 Unplug the connector and remove the saddle To reassemble the saddle carry out the above steps in reverse order After completing this operation...

Page 120: ...perations described in paragraph 7 17 Disassembling the saddle 1 Place the saddle assembly on a work bench 2 Back off the two screws a using a 3 mm Allen wrench 3 Remove the lever b Figure 7 18 2 4 Re...

Page 121: ...e two connectors indicated in the figure from the board 7 Remove the hand sensor box from the saddle frame Figure 7 18 5 8 In order to remove the board from the box release the 3 clips e To reassemble...

Page 122: ...dels Figure 7 19 2 2 Back off the two screws a using a 3 mm Allen wrench and remove the covering plate 3 Back off the screw b using a medium Phillips screwdriver and unplug the ground cable Figure 7 1...

Page 123: ...out the operations described in paragraph 7 7 Disassembling the guards 1 To adjust the tension of the belt simply select on of the various positions available for the spring a The correct belt tension...

Page 124: ...ED SENSOR POSITION Figure 8 2 1 Carry out the operations described in paragraph 7 7 Disassembling the guards 1 Back off the 2 screws a and shift the speed sensor support to the side so that it is 0 7...

Page 125: ...s described in paragraph 7 7 Disassembling the guards 1 Back off the 2 screws a and shift the brake winding support to the side so that it is 0 6 mm from the disk 2 Lock the screws back down WARNING c...

Page 126: ...ev 1 3 Page 8 4 8 4 SADDLE SLIDING Figure 8 4 1 1 Loose the nut a using a 17 mm wrench 2 Turn the eccentric pin b using a 24 mm wrench in such a way that the saddle moves smoothly and does not have an...

Page 127: ...figuration structured as in the diagram below USER CONFIG Language Max time Priority Distance Pause time TGS enabled Key enabled HR modifiable Language Format TGS Key P P Custom Mess Edit Messages Def...

Page 128: ...en if not configured as the preferential heart rate source To change the selection when the LED matrix shows the current setting PRIORITY xxx Press the GOAL keys to select the preferential source from...

Page 129: ...9 1 6 ENABLE TGS It is possible to enable or disable the use of the TGS reader To change the selection when the LED matrix shows the current setting TGS xxx Press the GOAL keys to select the desired o...

Page 130: ...elow CUSTOM MESS YES default NO Press ENTER to confirm the operation use the or effort level keys to move to the next or preceding parameter 9 1 10 EDIT CUSTOM MESSAGES It is possible to modify the cu...

Page 131: ...he or effort level keys to move to the next or preceding parameter If the ENTER key is pressed the LED matrix will show CONFIRM press ENTER to confirm or cancel by pressing the CLEAR key for a few sec...

Page 132: ...character At this point the machine display begins showing the current configuration structured as in the diagram below USER CONFIG Language Pause time MAX time Distance Default age Default weight Def...

Page 133: ...alue starts to blink press the CLEAR key to erase the current value and then enter one digit at a time using the and keys to change the value and the GOAL keys to scroll to the next character Press EN...

Page 134: ...GHT KG xxx Press the ENTER key to change the parameter the current value of the parameter will start to blink press the CLEAR key to erase the current value and then enter one digit at a time using th...

Page 135: ...e in Km with values ranging from 1 to 999 To change the setting when the LED matrix shows the current setting DEFAULT DISTANCE KM xxx Press the ENTER key to change the parameter the current value of t...

Page 136: ...nstant heart rate exercise To change the selection when the LED matrix shows the current setting HR xxx Press the GOAL number keys to select the desired option out of those listed in the table below H...

Page 137: ...he ENTER key is pressed the LED matrix will show CONFIRM press ENTER to confirm or cancel by pressing the CLEAR key for a few seconds 9 2 15 FORMAT P P This function formats a TGS key for Plug Play mo...

Page 138: ...rough and modify the individual digits At this point there are two options available Tech Config Troubleshooting Press numeric key to access the menu for configuring technical parameters the machine d...

Page 139: ...NTER key when the current parameter value starts to blink press the CLEAR key to erase the current value and then use the number keys to enter the desired new value Save the changes made by pressing t...

Page 140: ...used for programming the internal clock chip with the values entered previously To do this when the LED matrix shows SET CLOCK press the ENTER key 9 3 2 LOW KIT PARAMETER This function provides access...

Page 141: ...etting To load the default parameter values scroll using the effort level keys until the LED display shows DEFAULT SETTING press ENTER to write the default values to the low kit and return to the uppe...

Page 142: ...rom the low kit memory and view them on the display scroll using the keys until the LED display shows READ FROM LOW KIT press ENTER to read the errors from the low kit and return to the upper menu lev...

Page 143: ...esets the value of the selected item while pressing CLEAR reverts to the preceding value 9 3 4 ERRORS LOG This function accesses the machine s error history log To access this menu when the LED displa...

Page 144: ...CURRENT this condition occurs when the current going to the solenoid measured by the board exceed the max value 4 UNDERVOLTAGE this condition occurs when the 12 Vdc voltage drops below 9 7 Vdc only on...

Page 145: ...function is structured as follows LOW KIT MENU Low Kit Version Low Kit fault code 9 3 6 1 Low kit version This function displays the brake board firmware version To access this menu when the LED displ...

Page 146: ...splays the TV Standard configured on the machine To change the selection when the LED matrix shows the current setting TV STANDARD XXX Press the GOAL keys to select the desired language from the optio...

Page 147: ...onfirm At this point the machine display begins showing the current configuration structured as in the diagram below To tune a channel use the keypad in the figure below 1 Select the desired channel u...

Page 148: ...ete Repeat the above steps for each desired channel 10 Before exiting the tuning menu press the SAVE key Press ENTER to confirm or cancel by pressing the CLEAR key 11 Exit with the ESC key 9 4 2 WELLN...

Page 149: ...ng the current configuration structured as in the diagram below To tune a channel use the keypad in the figure below 1 Select the desired channel using the and keys 2 Press ENTER the frequency shown a...

Page 150: ...chine to be tuned 1 Enter the configuration menu of the channels that need to be tuned 2 Insert the TGS key to which the tuning data was saved 3 Press the DOWNLOAD TGS key 4 Save the data uploaded to...

Page 151: ...ILY MAINTENANCE OPERATIONS These operations can be carried out by the machine owner and do not require any special skills The daily machine maintenance consists of simple external cleaning for the pur...

Page 152: ...STRAPS 1 Check the state of wear of the foot straps Replace if there are evident signs of wear 10 2 3 CHECKING THE OPERATION OF THE CARDIOTESTER RECEIVER 1 Using a separate heart rate monitor put on...

Page 153: ...OPERATION Only for 500 700 and 700E models 1 Turn off the machine by placing the switch in position 0 OFF 2 Unplug the mains lead from the wall outlet 10 3 3 CLEANING OPERATIONS 1 Use a vacuum cleaner...

Page 154: ...n of all the cables External conditions Possible rusting of the connectors Electrical continuity of the individual wires Isolation of the individual wires toward ground Repair and or replace any non c...

Page 155: ...f an external PC connected to the CSAFE port on the machine situated on the lower part of the display panel The PC can only update the FLASH EPROM while the machine is being switched on before the pow...

Page 156: ...enance action on the machine Small Phillips screwdriver Medium Phillips screwdriver 7 mm wrench 15 mm wrench 17 mm wrench 24 mm wrench 2 5 mm Allen T wrench 3 mm Allen T wrench 4 mm Allen T wrench 6 m...

Page 157: ......

Page 158: ...TECHNOGYM S p A Via G Perticari 20 47035 Gambettola FC ITALIA Tel 39 0547 650438 Fax 39 0547 650150 e mail service technogym com 0SM00194AA UK...

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Technogym RECLINE EXCITE, Service Maintenance Manual

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