Technogym EXCITE+ VARIO Technical Service Manual Download Page 7 | Manualshive

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Technogym EXCITE+ VARIO Technical Service Manual Download Page 7

- VARIO: Technical service guide- Ver. 2.1

Page iii

ROUBLESHOOTING MENU

.......................................................................................................... 6.2

Accessing configuration of 500 models .................................................................................................. 6.2

Accessing configuration of 700 models .................................................................................................. 6.2

Automatic Test ........................................................................................................................................ 6.3

I2C Devices Test .......................................................................................................................................................... 6.3

LED Test ...................................................................................................................................................................... 6.4

Serial Ports Test ........................................................................................................................................................... 6.4

Manual Test ............................................................................................................................................ 6.4

Man. Keyboard Test ..................................................................................................................................................... 6.4

ROUBLESHOOTING MENU

......................................................................................................... 6.5

HE DISPLAY FAILS TO ILLUMINATE

.................................................................................................................... 6.6

Powered LED models ............................................................................................................................. 6.6

SP LED models....................................................................................................................................... 6.8

The Display does not illuminate ................................................................................................................................... 6.8

The Display doesn’t remain on when stopping the execution of the exercise ............................................................ 6.10

Powered VISIO models ........................................................................................................................ 6.12

UNITY Models ...................................................................................................................................... 6.15

OUCH SCREEN NEEDS CALIBRATING

.................................................................................... 6.16

OU CANNOT HEAR THE AUDIO

........................................................................................................................ 6.16

OU CANNOT SEE THE

TV ................................................................................................................................ 6.16

OU CANNOT HEAR THE

........................................................................................................................ 6.16

OD DOES NOT WORK

............................................................................................................................... 6.17

VISIO/VISIOWEB models .................................................................................................................... 6.17

UNITY Models ...................................................................................................................................... 6.18

ESSAGE ON DISPLAY

(COM)” ................................................................. 6.19

OARD HAS DETECTED AN ERROR

................................................................................................. 6.20

HERE IS NO RESISTANCE

................................................................................................................................. 6.23

HE RESISTANCE IS INCORRECT

........................................................................................................................ 6.25

HE SPEED SIGNAL IS INCORRECT

..................................................................................................................... 6.27

HE MACHINE DOES NOT READ THE

TGS .......................................................................................................... 6.29

WISIOWEB Models .............................................................................................................................. 6.29

UNITY Models ...................................................................................................................................... 6.30

HERE IS NO HEART RATE SIGNAL

..................................................................................................................... 6.31

HR/HS RECEIVER (Hand Sensor) ....................................................................................................... 6.31

HR/HS Receiver (Chest Belt) ................................................................................................................ 6.35

HR RECEIVER (Chest Belt) ................................................................................................................. 6.38

HE TELEMETRIC HEART RATE SIGNAL IS INCORRECT

....................................................................................... 6.40

Chest Belt ............................................................................................................................................. 6.40

Hand Sensor ......................................................................................................................................... 6.44

DISASSEMBLY OF COMPONENTS ................................................................................................................... 7.1

ISMANTLING COMPLETE

..................................................................................................................... 7.1

ISMANTLING FRONT FRAME PROTECTIONS

........................................................................................................ 7.1

ISMANTLING BRAKE BOARD

............................................................................................................................. 7.2

ISMANTLING BRAKE BELT

................................................................................................................................. 7.2

ISMANTLING THE PULLEY

PIMARY ASSEMBLY AND PRIMARY SHAFT

) ................................. 7.3

ISMANTLING SECONDARY SHAFT

FLYWHEEL AND BELT TENSIONER

ISMANTLING PRIMARY ASSEMBLY

MAGNETIC BRAKE ASSEMBLY AND TOOTHED BELT

ISMANTLING FRAME UPPER PROTECTION AND HANDLEBARS

............................................................................ 7.6

ISMANTLING PLATFORM LEVER BELT AND PRIMARY CONNECTION BELT

........................................................... 7.7

ISMANTLING PLATFORM LEVER

........................................................................................................................ 7.8

OTAL BODY LEVER

.................................................................................................................... 7.8

ADJUSTMENTS ...................................................................................................................................................... 8.1

................................................................................................................................ 8.1

DJUST SHORT BELT

........................................................................................................................................... 8.2

DJUST THE LONG BELT

...................................................................................................................................... 8.3

REASE THE LONG AND SHORT BELTS

................................................................................................................ 8.4

DJUST POSITION OF THE MAGNETS

.................................................................................................................... 8.5

A MACCHINA NON È IN PIANO

............................................................................................................................ 8.5

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Summary of Contents for EXCITE+ VARIO

Page 1: ...V VA AR RI IO O E X C I T E T Te ec ch hn ni ic ca al l S Se er rv vi ic ce e g gu ui id de e REV 2 1...

Page 2: ......

Page 3: ...ES PRESENT NOTE The information contained in this document is subject to change without notice Technogym does not guarantee this documentation in any way Technogym shall not be held responsible for an...

Page 4: ......

Page 5: ...2 7 CONFORMITY TO REGULATIONS 2 12 2 8 WIRING DIAGRAMS 2 13 2 8 1 Powered 500 LED model ARM Board 2 13 2 8 2 Self Powered 500 SP model ARM Board 2 14 2 8 3 Powered 700 LED model ARM Board 2 15 2 8 4...

Page 6: ...IVER BOARD 3 14 3 16 1 HR HS Chest belt Hand Sensor 3 14 3 16 2 HR Chest Belt 3 15 3 17 BRAKE BOARD 3 16 3 18 ELECTROMAGNETIC BRAKE 3 17 3 19 MAGNETIC BRAKE 3 17 3 20 SPEED SENSOR 3 18 3 21 POWER ENTR...

Page 7: ...IS INCORRECT 6 25 6 13 THE SPEED SIGNAL IS INCORRECT 6 27 6 14 THE MACHINE DOES NOT READ THE TGS 6 29 6 14 1 WISIOWEB Models 6 29 6 14 2 UNITY Models 6 30 6 15 THERE IS NO HEART RATE SIGNAL 6 31 6 15...

Page 8: ...9 2 9 Enable custom messages 9 11 9 2 10 Edit custom messages 9 11 9 2 11 Change messagges languages 9 11 9 2 12 Enable multi language mode 9 12 9 2 13 Resetting parameters to default values 9 12 9 2...

Page 9: ...10 2 UNITY 10 2 11 FUNCTIONAL TEST MD MODELS 11 1 11 1 ELECTRICAL SAFETY TEST 11 1 11 2 TEST MECCANICI DI SICUREZZA 11 3 11 2 1 Checking the assembly of the transmission and levers systems 11 3 11 2 2...

Page 10: ...EXCITE VARIO Technical service guide Ver 2 1 Page vi Page blank...

Page 11: ...non observance may cause damage to the machine Information about the operation in progress Observation about the operation in progress 1 2 RECOMMENDATIONS Technogym recommends the following steps for...

Page 12: ...he recommended brands 3 Use special tools where specified 4 Consult the Technical Newsletters which may contain more up to date information on adjustments and maintenance than those contained in this...

Page 13: ...Description Key to values 1 2 Line type DA Excite 3 Machine type F Vario 4 Product version 2 500 3 700 5 Type of power supply 3 multi voltage 4 self powered M Medical Device CE 6 Type of Display L LED...

Page 14: ...s a change in the product code Specifically the last character of the product code will be characterised based on the options shown in the table below 16th Character Product code Main country of use P...

Page 15: ...rs arranged as follows Characters Description key to values 1 2 3 4 5 6 Product type DAF VARIO Excite 2 500 3 700 3 multi voltage 4 self powered M Medical Device CE L LED Y VISIO WEB V UNITY 7 8 Year...

Page 16: ...s NO Easy to adjust buckles on pedals Yes NO Easy Entry Pedals Yes NO HR Monitoring Double Hand Sensor Telemetry Telemetry Maintenance Maintenance not required serial software upload Goal oriented dis...

Page 17: ...40Vac 10 50 60Hz Self powered Energy consumption Max 75W 50VA Max 35W NO Max 35W 50VA NO Energy consumption Stand by 47W 9W NO 9W NO Plug Play System YES Sub maximal Test Fitness test NO Wellness Syst...

Page 18: ...glish Spanish Portuguese French German Dutch Chinese Japanese Russian Turkish Danish Italian Arabic Korean Norvegian Swedish Finnish 15 US English UK English Spanish Portuguese French German Dutch Chi...

Page 19: ...500 MY TRAINING PROGRAM X X X X MY WEATHER X X MY CHALLENGES X X FAVORITE TV CHANNELS X FAVORITE WEB BOOKMARKS X X USERCONTENT SYNC X 2 4 7 CONNECTIVITY UNITY 700 VISIOWEB 700 LED 700 LED 500 LAN X X...

Page 20: ...TS SD UDP RTP multicast unicast protocols Radio X X Free WEB browsing X X Games YES Technogym App store Four in a row TG Math Backgammon Mah Jong TG pairs TG cards Integrated WebCam X USB Media Audio...

Page 21: ...Communicator Messagges X X X Communicator Club area X X Asset Management X X Technogym App store X Prescribe X X X X Self X X X X Challenge X X X X The total number of workouts could change Only iPod...

Page 22: ...de Ver 2 1 Page 2 10 2 5 MECHANICAL CHARACTERISTICS MECHANICAL CHARACTERISTICS Width mm in 1940 mm 76 4 Static 1990 mm 78 3 Operating Length mm in 730 mm 29 Height mm in 1700 mm 67 Weight Kg lbs 200Kg...

Page 23: ...EXCITE VARIO Technical service guide Ver 2 1 Page 2 11 2 5 2 EUROPEAN AND OVERSEAS PACKING DIMENSIONS...

Page 24: ...Storage from 20 to 90 non condensing 2 7 CONFORMITY TO REGULATIONS The machine conforms to the following standards EUROPE USA EMI EN 55014 1 2006 EN 55014 2 1998 EN55022 2009 EN 61000 3 2 2007 EN 610...

Page 25: ...ODEL ARM BOARD DISPLAY ARM BOARD KEYBOARD C SAFE BOARD CN8 CN1 CN9 CN1 CN3 CN2 BRAKE ENTRY POWER MODULE BRAKE BOARD CN4 CN3 CN1 CN2 SPEED SENSOR Patch Conn CBQ 13 CU672 Patch Conn CU671 VAC CU675 CU53...

Page 26: ...ARM BOARD DISPLAY ARM BOARD KEYBOARD C SAFE BOARD CN8 CN1 CN9 CN1 CN3 CN2 CBQ 13 CU672 Patch Conn CU269 Patch Conn DUAL TGS READER CN7 CN1 CBQ 32 CU132 HR CARDIO RECEIVER CN1 CU291 Serial Power BATTE...

Page 27: ...BRAKE BOARD CN4 CN3 CN1 CN2 SPEED SENSOR Patch Conn CN5 CBQ 13 CU672 Patch Conn CU671 VAC CU675 CU530 CN6 Patch Conn DUAL TGS READER CN7 CN1 CBQ 32 CU132 HS HR CARDIO RECEIVER HAND SENSOR Right HD3 2...

Page 28: ...onn CN6 Patch Conn DUAL TGS READER CN7 CN1 CBQ 32 CU132 HS HR CARDIO RECEIVER HAND SENSOR Right HD3 2 HD1 HD4 Patch Conn 1 Patch Conn 2 HAND SENSOR Left Patch Conn 3 Hand Sensor R Fast Track Right Lev...

Page 29: ...iPOD DOCKING STATION BRAKE BRAKE BOARD CN4 CN3 CN1 CN2 SPEED SENSOR Patch Conn DUAL TGS READER CN1 Patch Conn CU132 CN1 CBQ 32 CN19 CU328 CN31 CN24 POWER ENTRY MODULE VAC CU675 CU672 CU530 Digital TV...

Page 30: ...EXCITE VARIO Technical service guide Ver 2 1 Page 2 18 2 8 6 POWERED 700 UNITY MODEL...

Page 31: ...ut 2 9 1 CBQ CABLES CBQ 13 C Safe Board cable LED Only Display Board C Safe Board Display Board CN8 Signal Colour C Safe Board CN1 1 Digital 1 Flat cable 1 14 Digital 14 Flat cable 14 CBQ32 TGS cable...

Page 32: ...V bus USB Black 14 2 GND bus USB Black 13 3 TX RX Black 11 4 RX TX Black 12 5 CTS Black 10 6 5Vdc Black 9 7 GND Black 8 8 GND Black 7 9 GND video signal Black 6 10 Video signal Black 5 11 GND Lef audi...

Page 33: ...Colour Cardio Receiver HD3 2 1 UP White 1 2 DOWN Brown 2 3 Shield Black 3 4 UP White 4 5 DOWN Brown 5 6 Shield Black 6 CU288 LAN Cable VISIO Only CPU Board LAN CN4 Signal Colour LAN 1 n c White Green...

Page 34: ...5 Apply two wires on the same contact CU530 Brake cable Magnetic PK Brake Board Brake Brake Board CN2 Signal Colour Faston Faston Faston Faston 1 V Brake White X 2 V Brake Black X 3 S RPM Red X 4 GND...

Page 35: ...8 485 Tx Rx Brown 8 CU673 Generator Brake cable Brake Board Generator Battery Battery charge Brake Brake Board CN3 Brake Board CN2 Signal Colour Generator Battery Battery charge input Brake 1 Battery...

Page 36: ...conn 2 Left Hand Sensor Fast Track 1 5v DIG White 6 2 OUT level Brown 3 3 n c 4 GND DIG Green 5 n c Shield Black 2 6 HS Signal White 1 4 HS VRef Brown 4 5 ARM CN6 CPU CN29 Signal Colour Patch conn 1...

Page 37: ...llow Green faston CU687 CARDIO receiver and TOUCH Sensor patch cable Display Board Cardio Receiver Touch Sensor Display Board CN21 Segnal Color TS CN TS CN Cardio Receiver CN 1 5vdc_extJoy SX Touch Gr...

Page 38: ...EXCITE VARIO Technical service guide Ver 2 1 Page 2 26 Page blank...

Page 39: ...AY POWERED VERSION POWER ENTRY MODULE DISPLAY BOARD C SAFE BOARD HS HR RECEIVER DUAL TGS READER BRAKE BOARD VAC KEYBOARD LEFT HAND SENSOR LEFT TOUCH SENSOR RIGHT TOUCH SENSOR SPEED SENSOR BRAKE SELFPO...

Page 40: ...EXCITE VARIO Technical service guide Ver 2 1 Page 3 2 3 2 UNITY BLOCK DIAGRAM...

Page 41: ...of the board are Manages and process signals from 1 Keyboard 2 HR receiver 3 C Safe Board Optional 4 Dual TGS reader if present distributes the voltages received from the Brake Board to the display ex...

Page 42: ...provide feedback about the exercise session The board includes the following indicator LEDs LED name Colour Description LED1 GREEN If ON the 12Vdc power supply from the Brake Board correctly reaches...

Page 43: ...d are Manages and process signals from 1 LCD 2 LCD Inverter 3 Touch Screen 4 Digital Analogue TUNER Board 5 LAN network board integrated 6 Wireless network Board 7 HR Receiver 8 HS Receiver 9 Audio Vi...

Page 44: ...io channels The data is then sent to the CPU Board where it is processed and managed in order to correctly display it on the LCD Display LED name Colour Description D4 RED ON if the power supply reach...

Page 45: ...he absence of cables but this is also a limitation in terms of protection against interference disturbance performance the stability of service and bandwidth may be intermittent and security vulnerabi...

Page 46: ...display has one jack for connecting headphones The jack is connected on a stereo output of the CPU Board 3 11 C SAFE BOARD INTEGRATED It a function that allows the connection using an appropriate cab...

Page 47: ...od 5th gen iPod Classic iPod mini iPod Nano iPod Touch iPhone 3 13 2 CLIENT USB PORT This is an additional port which can be installed on the VISIO Display and makes available a USB port for connectin...

Page 48: ...ncludes a microcontroller the software of which can be updated middleboard update using a USB flash drive or Asset management tools 3 14 2 CPU MODULE This is a module standard Q7 format which contains...

Page 49: ...5 series line to the LOW KIT CPU Module The LCD Display The TV Tuner FM Radio The signals related to heartbeat measurement reception from Chest Band and Hand Sensor Fast Track Sensors iPod iPhone dock...

Page 50: ...the aerial is then amplified divided between the video and audio channels coded by the decoder and processed by a tuner which makes it possible to search for and tune into TV and Radio channels The da...

Page 51: ...hone iPhone 3G models Nike Gym All iPod Nano models from the iPod Nano 3G model all iPods from the Touch 2G model and all iPhones from the iPhone 3GS For further information http www apple com ipod ni...

Page 52: ...ed by the user when exercising The Board receives the 5Vdc power supply from the Display Board The Receiver Board communicate with the Display Board in a positive logic mode When the Board is in stand...

Page 53: ...Transmitter Chest Belt used by the user when exercising The Board receives the 5Vdc power supply from the Display Board The Receiver Board communicate with the Display Board in a negative logic mode...

Page 54: ...ed of the Electromagnetic Brake Electromagnetic Brake error messages commands for modifying the circuit board configuration parameters commands for viewing the errors logged by the circuit board comma...

Page 55: ...irection which opposes the cause that induced them i e the movement of the disk inside the magnetic field Consequently they have a braking effect that slows down the movement of the disk The braking e...

Page 56: ...onnected together do not connect more than N 8 equipments with a 220Vac mains supply and N 5 equipments with an 110Vac mains supply If other types of machines are connected together the maximum number...

Page 57: ...o be saved in memory The battery can be recharged in 2 ways during the exercise through the Brake Board In the Stand By condition from an external power supply included with the machine which is able...

Page 58: ...ent of pedals and levers make the primary shaft rotates through a system of belts and pulleys which transmits the movement to the secondary shaft and from there to the electromagnetic brake the vertic...

Page 59: ...rake excitation signal will produce a correspondingly higher exercise resistance In addition for a given value of brake excitation a higher speed of disk rotation will produce a correspondingly higher...

Page 60: ...ve 13 7Vdc only on the 500 700 and 700WTVmodels In all that cases the Brake Board interrupts the supply of current to the brake the green LED changes from being steadily on to blinking and sends an er...

Page 61: ...y the speed sensor LED and VISIO and has the waveform shown in the figure below Figure 3 25 1 The signal enters the Brake Board pins 3 4 on connector CN2 where it is used to determine the speed value...

Page 62: ...EXCITE VARIO Technical service guide Ver 2 1 Page 3 24 Page blank...

Page 63: ...The machine can be connected to the Cardio Theater by means of the RJ45 connector on the C Safe board The Cardio Theater unit must be provided with a power cable having the following pin out RJ45 Conn...

Page 64: ...to use must be wired as follows WARNING for the numbering of the pins on RJ45 connector please refer to the diagram below When programming the machine sometimes it is necessary to fit plug into the f...

Page 65: ...OWEB There are upgrade kits available for converting Excite machines from the version with traditional LED Display to the VISIO Display The kit includes all components needed to install the kit and in...

Page 66: ...EXCITE VARIO Technical service guide Ver 2 1 Page 4 4 Page blank...

Page 67: ...agnetic noise television sets electrical motors antennas high voltage lines household appliances etc or medical equipment 5 To eliminate any interference with the cardio receiver no transmitters shoul...

Page 68: ...EMENTS All the information about the minimum requirements concerning the antenna signal are detailed in the proper manual For VISIOWEB ELECTRICAL and ANTENNA Requirements manual For UNITY ARTIS Instal...

Page 69: ...it CAUTION Take great care when moving the equipment and positioning it on the ground as it may overbalance 1 Grasp machine on the rear footboard slot Lift and push it slightly forward or backward as...

Page 70: ...HAND TROLLEY Is possible to move the equipment by hand or with a hand trolley paying attention to details in the figures below Figure 5 3 3 1 Lift up the equipment from the front side where it is pre...

Page 71: ...5 5 5 4 RECOMMENDED ANTENNA SIGNAL REQUIREMENTS All the information about the minimum requirements concerning the antenna signal are detailed in the proper manual Electrical and antenna requirements y...

Page 72: ...e wall outlet and make sure all the technical requirements are respected according to the specific paragraph of this manual 5 6 FIRST POWER ON After completing the installation procedure the machine i...

Page 73: ...CTION must be carried out It typically contains a description of the ACTION necessary to resolve the problem Therefore after executing the specified ACTION 1 Check whether the problem has been resolve...

Page 74: ...ts At this point there are two options available Tech Config Troubleshooting Press numeric key to access the menu for configuring technical parameters the machine display will begin showing the curren...

Page 75: ...uped under this section conduct checks on the machine s operation in a fully automatic manner After selecting the desired test using the and effort level keys press ENTER to initiate the test and then...

Page 76: ...f the test was negative the message will specify COM1 in the case of the C Safe COM test COM2 in the case of communications with the low kit or COM3 in the case of the TGS COM test The TGS COM test do...

Page 77: ...theequipment is inStand By as showninthefigurebelow A new display will appear from which you can gain access to the various configuration menus by entering the password on the number keyboard Enter th...

Page 78: ...wall outlet supplythe correct voltage Is the mains lead OK Are the LEDs on the DisplayBoard lit on Plug the machine into a working electrical outlet Replace the mains lead Replace the DisplayBoard THE...

Page 79: ...eck the LEDs 1 and 2 green and yellow of Display Board are correctly lit on 2 Place the tester probes across pins 3 and 1 of CN4 connectors on the Brake Board The measured value should be approximatel...

Page 80: ...LEDs on the Brake Board lit on while pedaling Correct operation after 30 seconds without pedaling the machine switches off Replace the DisplayBoard THE DISPLAY DOES NOT ILLUMINATE NO YES NO YES NO YE...

Page 81: ...n t about 12Vdc recharge the battery for 8 hour with an external power 2 Check the LEDs 1 and 2 green and yellow of the Display Board are correctly lit on 3 Check if the LEDs 1 and 2 green and yellow...

Page 82: ...cise Measure the battery There are the 12Volt Check if the fuse on the ELT 01 cable Is it whole Carge and or repalce the battery THE DISPLAY DOESN T REMAIN ON WHEN STOPPING THE EXECUTION OF THE EXERCI...

Page 83: ...cable is whole If necessary replace the F5A fuse A indicated in the figure follows 2 Clean the contacts of fuse holder inside of the fuse housing highlight in the figure follows Figure 6 3 1 At the en...

Page 84: ...all outlet supplythe correct voltage Is the power supplycable OK Are the LED on the CPU Board lit on Plug the machine into a working electrical outlet Replace thecable THE DISPLAY DOES NOT ILLUMINATE...

Page 85: ...ervice guide Ver 2 1 Page 6 13 Replace the LCD Inverter Does the problempersist NO Defective LCD Inverter YES Replace the LCD Does the problem persists YES Replace the CPU Board A NO Defective LCD Con...

Page 86: ...O Replace the power entry module YES Check if there are the voltages at the output of the Brake Board YES Replace the Brake Board 4 B Check if there are the voltages at the input of the CPU Board Repl...

Page 87: ...the live and neutral pins on the same connector The measured value should be approximately 220VAC or 110VAC depending on the mains voltage 4 Using a tester check that all the output voltages on conne...

Page 88: ...CANNOT HEAR THE AUDIO Only for VISIO VISIOWEB and UNITY models For the following menu please refer to the VISIO VISIOWEB and UNITY manuals 6 6 YOU CANNOT SEE THE TV Only for VISIO VISIOWEB and UNITY m...

Page 89: ...files uploaded on the iPod Check the audio connection system NO Replace the Docking station board 2 3 YES Check the iPod cable connection Is the iPod detected by the machine OK YES Is the voltage at...

Page 90: ...mento non stata trovata Errore L origine riferimento non stata trovata 4 To update the iPod SW you just need to connect to iTunes and it automatically upgrades to the last version 5 Enable the iPod co...

Page 91: ...ng upgrade The error is displayed by a massage and stored in the Errors Log section To reinstate communications between the lower and upper assemblies 1 Check that cable CU672 is correct using the Tes...

Page 92: ...perature Overtemperature error internal NTC This error occurs when the temperature measured by the internal NTC probe exceeds 90 C OLD EFI board 110 C NEW EFI board or 105 C Laser board In this case t...

Page 93: ...Error in opening of Klixon coil or brake circuit in general This error must be checked with all kinds of brake If the Klixon is integrated in line on the brake it means that its opening has taken plac...

Page 94: ...ormed for equipment which only provides for constant RPM training sessions e g STEP WAVE Re load the braking table 64 EEPROM Fault Corrupt EEPROM This happens when the flag relating to the CURRENT zon...

Page 95: ...es the Brake Board supply tension at the brake THERE IS NO RESISTANCE Are the Watt and SPM values shown on the displaydifferent fromzero NO YES 1 Carryout the The speed signal is incorrect troubleshoo...

Page 96: ...Place the tester probes across pins 1 and 2 of the connector CN2 on the Brake Board and exercise at a speed of 60RPM You should measure a Vdc which increases according to the exercise level 2 Measure...

Page 97: ...incorrect the Brake Board is defective the brake is defective Are the mechanics of the machine in good condition Does the Brake Board output the correct current to the brake winding Replace the Brake...

Page 98: ...ocedure as detailed in the relevant paragraph of the Service menu 2 Check that the mechanical system consisting of the pedals belt and brake moves smoothly and without higher than normal friction or r...

Page 99: ...flywheel The speed sensor is defective The Brake Board is defective Does the speed sensor send the correct signal to the Brake Board 3 Replace the speed sensor generator on SP models NO Replace the Br...

Page 100: ...1 In addition when pedalling at 80RPM the frequency of the signal should be 136Hz 3 Self Powered models Check the signal at paragraph 2 9 Cables The measured signal should be that indicated in Figure...

Page 101: ...E TGS Is the voltage at the input to the TGS reader correct Is the voltage at the output to the DisplayBoard correct Replace cable CBQ 32 and or CU132 1 2 YES NO YES Replace the DisplayBoard NO A Is t...

Page 102: ...pins 1 and 3 of connector CN1 of the TGS reader The measured value should be 12Vdc 2 As for step 1 but across pins 1 and 8 of connector CN19 CPU Board or on the CN7 connector ARM Board 3 Use the seria...

Page 103: ...ality of the contact between the human skin and the HS plates as hands only just washed or particularly dry acidity of the skin and or a particular body fat mass index For these people it s suggested...

Page 104: ...ES Checkif the 5Vdc are at the output of the ARM CPU Board Are them present Receiver Board defective Replace 2 YES NO NO YES A Checkif the SW and the gruonding of Receiver Board The problem persist 3...

Page 105: ...service guide Ver 2 1 Page 6 33 Checkthe SWand the grounding of the Receiver Board The problempersists Receiver Board defective Replace A YES NO Checkthe connecting cable between High Kit and LowKit I...

Page 106: ...ceiver Board measuring the resistance value between a The fast on on the HR HS Receiver Board and the ground node on the power entry module b The ground node of the power entry module and the main wal...

Page 107: ...AL Chest Belt Check if the 5Vdc are at the input of the Receiver Board Are present ARM CPU Board defective Replace 1 NO YES Check if the 5Vdc are at the output of ARM CPU Board Are present Receiver Bo...

Page 108: ...the Receiver Board Problempersists Place correctly 3 YES NO Checkthe properlyfunctining of the Receiver Board Is proper placed OK 4 NO NO YES A Receiver Board defective Replace YES Checkif it works pr...

Page 109: ...ounding of the HR HS Receiver Board measuring the resistance value between 1 The ground fast on of HR HS Receiver Board and the ground node on the Power supply box of the machine 2 The ground node of...

Page 110: ...output of the ARM CPU Board Are them present 4 NO Receiver Board defective Replace Check the SW and the groundin of Receiver Board Problem persists Place correclty 1 YES NO Check the proper functioni...

Page 111: ...LE you can find in TG Direct section 2 Check if the receiver has been correctly mounted on the machine as detail at paragraph Errore L origine riferimento non stata trovata Errore L origine riferiment...

Page 112: ...IGNAL IS INCORRECT Chest belt Are the machines correctly spaced bythe required minimum distance Checkthe Receiver Board has been correctlymounted on the machine Reposition the machines so theyare adeq...

Page 113: ...cording to the EXCITE SW SMART TABLE you can find in TG Direct section Check the grounding of the Cardio Receiver measuring the resistance value between a The ground fast on of Cardio Receiver Board a...

Page 114: ...42 2 Take care of the following diagram to correctly position the machines Figure 6 16 1 The active area of the transmitter is wider on the lateral side 130 cm instead of the front or the back side 90...

Page 115: ...e machine use Test Box Excite as detailed here below You can use one of the following cables ELT 16 0WC00518AB CBQ 28 0WC00390AC or TRM 28 0WC00336AC as connection cable TEST BOX EXCITE RECEIVER LED C...

Page 116: ...acidity of the skin and or a particular body fat mass index For these people it s suggested to wear the chest belt transmitter HS CORRECT USE Grasp both the upper and lower plate avoiding clenching t...

Page 117: ...approximately lower than 1 Ohm Check finally the grounding of the main wall socket measuring that the following voltages are present P N phase neutral 220Vac 110 Vac P G phase ground 220Vac 110 Vac N...

Page 118: ...EXCITE VARIO Technical service guide Ver 2 1 Page 6 46 Page blank...

Page 119: ...n the support plate 4 screws 4mm hex wrench 4 Disconnect all the cables connected to the display coming from the machine fame 5 Remove the display 6 Remove the display support plate 2 screws 17mm wren...

Page 120: ...4 Disconnect the cables from the Brake Board 7 4 DISMANTLING BRAKE BELT OPERATION ACTIONS Dismantling BRAKE BELT 1 Remove the FRONT FRAME PROTECTIONS as detailed in the relevant paragraph 2 Disconnect...

Page 121: ...to remove the connecting rod 7 Remove the key from the shaft 8 Unscrew the left connecting rod fixing screw on the primary shaft 6mm hex wrench NOTE during the reassembly phase tighten using a torque...

Page 122: ...orque spanner set to 40Nm 29 5 Lbf ft 4 Remove the pulley on the secondary shaft 17mm wrench 8mm hex wrench ATTENTION The smaller pulley on the secondary shaft has a LEFT screw thread and has to be un...

Page 123: ...lt tensioning system frame fixing screw 5mm hex wrench 10 Back off the primary shaft assembly fixing nuts two 17mm wrenches 11 Unscrew the nut on the LEFT side of the primary shaft assembly 12 Slacken...

Page 124: ...driver from the bottom 2 Remove the 2 fixing screws of the lower protection on the rear side Phillips screwdriver 3 Remove the 2 fixing screws which fix the lower and upper handlebar protection on the...

Page 125: ...nap ring 6 Remove the belt from the handlebar NOTE during the reassembling phase put the platform lever completely down and check that the measure A of the length from the handlebar frame to the swive...

Page 126: ...6 Remove the connection pin 7 Remove the platform lever 7 11 DISMANTLING TOTAL BODY LEVER OPERATION ACTIONS Dismantling TOTAL BODY LEVER 1 Disconnect the HS TS cable below the accessories holder uppe...

Page 127: ...ARIO Technical service guide Ver 2 1 Page 8 1 8 ADJUSTMENTS 8 1 ADJUSTING BELTS TENSION OPERATION ACTIONS BRAKE BELT The right tension has to be 190Hz 10Hz TOOTHED BELT The right tension has to be 230...

Page 128: ...of the electromagnetic brake to stop and get off the pedal 2 Back off or lock down the adjusting pin a to align the slot b of the pulley with the hole on the frame c shown in the figure CAUTION Corre...

Page 129: ...g handgrips ensuring that the pedal stays at its bottom dead centre 3 Back off or screw the adjusting pin a until the distance A between the upper surface of the frame tube and the lower surface of th...

Page 130: ...nd B of the belts 1 Put some grease Krytox GPL 205 on all the 4 sides of the belt indicated by yellow arrows in the area where it is connected to the terminal as shown at right 2 Place the gasket G ag...

Page 131: ...he frame so that it s 6mm far from the ones on the pulley 8 6 LA MACCHINA NON IN PIANO OPERATION ACTIONS The machine is leveled by adjusting the two rear feet and the central foot FOR EACH FEET 1 Back...

Page 132: ...EXCITE VARIO Technical service guide Ver 2 1 Page 8 6 Page blank...

Page 133: ...ure type in the password 2406 and press ENTER to confirm To enter the password increase or decrease the displayed value using the and keys or use the GOAL keys to scroll through and modify the individ...

Page 134: ...NT It is possible to choose between EUROPEAN units kilograms kg and ceilometers km or IMPERIAL units Pounds lb and Miles mi To change the selection when the display shows the current setting UNITS xxx...

Page 135: ...ows the currently selected maximum time COOLDOWN TIME xxx Press the ENTER key to change the value The current parameter value starts to blink on the display use the and keys to increase or decrease th...

Page 136: ...to 999 minutes To change the setting when the display shows the current duration DEFAULT DURATION MIN xxx Press the ENTER key to change the parameter The current parameter value starts to blink on the...

Page 137: ...and modify the individual digits The default value of this parameter is 10 9 1 11 ENABLE TGS It is possible to enable or disable the use of the TGS reader To change the selection when the display sho...

Page 138: ...sage is displayed when the machine is in the standby state To change the selection when the display shows the current setting CUSTOM MESS xxx Press the GOAL number keys to select the desired option ou...

Page 139: ...To select the function when the display shows FORMAT P P Press ENTER to confirm At the end of the formatting procedure hold down the CLEAR key for a few seconds to exit The CLEAR key can be pressed at...

Page 140: ...firm At this point the machine display begins showing the current configuration structured as in the diagram below USER MENU 700LED Language Pause time MAX time Distance TGS Keys HR Edit Messages Defa...

Page 141: ...EXCERCISE TIME It is possible to set a maximum duration for the exercise in minutes with a value ranging from 1 to 9999 To change the setting when the display shows the current maximum exercise time...

Page 142: ...value of this parameter is 60 If you are exercising with a TGS key the cooldown will be stopped if you extract the key 9 2 6 ENABLE TGS It is possible to enable or disable the use of the TGS reader T...

Page 143: ...USTOM MESS YES default NO 9 2 10 EDIT CUSTOM MESSAGES It is possible to modify the custom messages press ENTER to invoke a submenu which displays the first custom message then use the effort level key...

Page 144: ...ows DEFAULT CONFIG Press ENTER to confirm the operation use the or effort level keys to move to the next or preceding parameter If the ENTER key is pressed the LED matrix will show CONFIRM press ENTER...

Page 145: ...oint there are two options available Tech Config Troubleshooting Press numeric key to access the menu for configuring technical parameters the machine display will begin showing the current configurat...

Page 146: ...the or effort level keys to display the next or the preceding item To modify a parameter value it is necessary to press the ENTER key when the current parameter value starts to blink press the CLEAR k...

Page 147: ...on also includes the 3 sub functions described below 9 3 3 1 Read from low kit To read the parameter values from the low kit memory and view them on the display scroll using the keys until the display...

Page 148: ...rs Id Par Units Name Description LED powered Self powered 1 decimal Rt Transmission Ratio 140 140 2 Rvel Speed ratio 1 1 3 mA Im Minimum braking 0 0 4 W Pmc Constant maximum power 200 200 5 in cent Km...

Page 149: ...NG DATA Life Kit H Life Brake WRITE TO LOW KIT READ FROM LOW KIT Life Kit L Tot Km KJ In addition to the machine usage data this function also includes the 2 sub functions described below 9 3 4 1 Read...

Page 150: ...e on Display Description Life Brake Minutes x 10 of operation of the Brake Detected by the Low Kit Life Kit High Minutes x 10 of operation of the High Kit Detected by the High Kit Life Kit Low Minutes...

Page 151: ...sub functions described below 9 3 5 1 Read from low kit To read the errors stored in low kit memory and view them on the display scroll using the keys until the display shows READ FROM LOW KIT press...

Page 152: ...w Errors For every error generated by the machine the error history log records the information in the table below Counter Error code Current when the error occurred Distance in km when the error occu...

Page 153: ...evel by pressing CLEAR for a few seconds This function does not alter the language and the TV standard setting 9 3 7 LOW KIT MENU This function directly accesses the firmware of the brake board To acc...

Page 154: ...ge that identifies the SW version will appear 9 3 9 BOOT VERSION This function displays the BOOT version To do this when the display shows BOOT VERSION press ENTER to display the message which identif...

Page 155: ...that sequence in Stand By as shown in the figure below A new display will appear from which you can gain access to the various configuration menus by entering the password on the number keyboard Enter...

Page 156: ...n that sequence in Stand By as shown in the figure below A new display will appear from which you can gain access to the various configuration menus by entering the password on the number keyboard Ent...

Page 157: ...1 decimal Rt Transmission Ratio 140 2 Rvel Speed ratio 1 3 mA Im Minimum braking 0 4 W Pmc Constant maximum power 200 5 in cents Km Power factor correction constant torque 100 6 0 1N Ca User friction...

Page 158: ...EXCITE VARIO Technical service guide Ver 2 1 Page 9 26 9 6 UNITY CONFIGURATION For the following menu please refer to the UNITY Manual User Interfaces...

Page 159: ...orner the bottom left hand corner and the bottom right hand corner of the screen in that sequence when the equipment is in Stand By as shown in the figure below A new display will appear from which yo...

Page 160: ...EXCITE VARIO Technical service guide Ver 2 1 Page 10 2 10 2 UNITY For the following menu please refer to the UNITY Manual User Interfaces...

Page 161: ...of the device in compliance with medical regulations 60601 1 and 60601 1 2 Electrical testing of each device manufactured according to the provisions of the aforementioned standards Training of techni...

Page 162: ...EXCITE VARIO Technical service guide Ver 2 1 Page 11 2 First of all check the resistance on the tester probes is approximately 0...

Page 163: ...G THE ASSEMBLY OF THE GUARDS Check the assembly of the machine guards making sure that They are all in place and correctly secured so that no parts of the machine are left exposed that may cause injur...

Page 164: ...in the table below Code Component R0006618XX Brake Board T0000501XX Solenoid assembly W0003767XX Display Board 700 W0003778XX Display Board 500 0WQ00060XX C Safe Board N0000034XX Cardio Receiver HR HS...

Page 165: ...xternal cleaning for the purposes of observing good hygiene practices The maintenance operations must be carried out also by the ROUTINE technical Technogym during scheduled maintenance MAJOR maintena...

Page 166: ...EXCITE VARIO Technical service guide Ver 2 1 Page 12 2 Blank page...

Page 167: ...vironment Windows screen VISIO UNITY Equipment type selection VISIO UNITY Troubleshooting LED VISIO UNITY User Menu 2406 IP TV Configuration VISIO UNITY IP Radio Configuration VISIO UNITY User configu...

Page 168: ...EXCITE VARIO Technical service guide Ver 2 1 Page 13 2 Blank page...

Page 169: ...RIO Technical service guide Ver 2 1 Page 14 1 14 TOOLS To make each disassembly operation adjustment and maintenance on the machines need the tools shown in the TG SERVICE TOOLS BOX LIST available in...

Page 170: ......

Page 171: ...M00729AA UK TECHNOGYM S p A Via G Perticari 20 47035 Gambettola FC Sede legale Via Calcinaro 2861 47522 Cesena FC Sede operativa ITALIA Tel 39 0547 650638 Fax 39 0547 650150 e mail service technogym c...

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