Technogel MIXGEL 30 Instructions For Installation, Use And Maintenance Manual Download Page 7

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Machine identification

Every machine is given a plat e bearing:



machine type



electrical power



serial number



gas type and quantity



voltage and hertz ratings

This plat e is locat ed at t he back of t he machine. Below is t he serial plat e f or t his machine.

When ordering spare part s and request ing t echnical assist ance, alw ays quot e t he inf ormat ion given on
t he serial plat e:

MACHINE TYPE

MIXGEL

SERIAL NUMBER

VOLTAGE

VOLT HZ

Summary of Contents for MIXGEL 30

Page 1: ...IN NS ST TR RU UC CT TI IO ON NS S F FO OR R I IN NS ST TA AL LL LA AT TI IO ON N U US SE E A AN ND D M MA AI IN NT TE EN NA AN NC CE E Ed 04 08 GB M MI IX XG GE EL L 3 30 0 M MI IX XG GE EL L 5 50 0...

Page 2: ...sers jamie AppData Local Temp notes97E53A 3769474 doc 2 EDITION 07 06 This manual is the exclusive property of TECHNOGEL spa Any unauthorized reproduction of part or whole of this document is prohibit...

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Page 4: ...alified to carry out the work depending on the type of work involved Please note the symbols given at the side of each operation described for installation use and maintenance Technician User Where th...

Page 5: ...rk lift truck inserting the forks between the machine base and the crate base Under the crate base unscrew the four bolts that hold the machine tightly in position ATTENTION After removing these bolts...

Page 6: ...ne using a fork lift truck inserting the forks from the side between the front and rear wheels Hoist the machine with belts near the front and rear wheels as indicated in the drawing The tie rod lifti...

Page 7: ...ectrical power serial number gas type and quantity voltage and hertz ratings This plate is located at the back of the machine Below is the serial plate for this machine When ordering spare parts and r...

Page 8: ...C Users jamie AppData Local Temp notes97E53A 3769474 doc 8 M MA AC CH HI IN NE E P PO OS SI IT TI IO ON NI IN NG G A AN ND D U UT TI IL LI IT TI IE ES S People authorized only ELECTRICIAN PLUMBER...

Page 9: ...sion of vibrations The installation requires the following operations A space of at least 10 25 cm must be left round the machine to ensure any mauntenance work can be carried out easily Make sure the...

Page 10: ...ssion of vibrations The installation requires the following operations A space of at least 10 25 cm must be left round the machine to ensure any mauntenance work can be carried out easily Make sure th...

Page 11: ...4 wires when the machine is 220 V and 5 wires when it is 380V or 415 V When the cable has 4 wires the yellow green wire is the earth and the other three are the three phases When the cable has 5 wires...

Page 12: ...le for pressure of up to 10 bars with an internal diameter of about 15 mm matching the fittings supplied with the machine If for any reason the plates indicating water inlet and outlet are illegible p...

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Page 15: ...97E53A 3769474 doc 15 A AC CC CE EP PT TA AB BL LE E A AN ND D U UN NA AC CC CE EP PT TA AB BL LE E U US SA AG GE E M MA AC CH HI IN NE E O OP PE ER RA AT TI IO ON N C CO ON ND DI IT TI IO ON NS S S S...

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Page 17: ...3 litres 6 litres MIXGEL 50 3 litres 8 litres WE STRONGLY ADVISE YOU TO OBSERVE THE MINIMUM AND MAXIMUM DOSES GIVEN ABOVE SO THAT YOUR MACHINE WILL MAKE AN EXCELLENT PRODUCT IN TOTAL SAFETY TECHNOGEL...

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Page 19: ...when the lid 3 is raised while the machine is in operation the stirrer inside the heater must stop Check that it does so WARNING Tampering or reducing safety devices 1 and 2 can cause serious injury...

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Page 21: ...W WI IT TH H P PR RE EL LI IM MI IN NA AR RY Y C CH HE EC CK KI IN NG G A AN ND D C CO ON NT TR RO OL L The explanation of the machine functions preliminary checking and controls should be carried ou...

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Page 23: ...ich sound once the desired temperature is reached The alarm is different from the freezing alarm and sounds when the mix is pasteurized Heating then stops while stirring continues To disactivate the a...

Page 24: ...und different from the pasteurization alarm It will sound for 10 seconds to warn you that the ice cream is ready for extraction while the alarm is sounding the freezing stops whereas stirring continue...

Page 25: ...starts first and then after a few seconds the refrigerator compressor is activated ICE CREAM OUTLET key press this key to empty the machine of ice cream rapidly In this position the stirrer motor rot...

Page 26: ...ess key 4 for four seconds and display 2 will give I t A Release key 4 and the operational Mode is memorized ItA USA Mode When you press the ICE CREAM key the dasher turbine will rotate for about 10 s...

Page 27: ...fety Device F CAUTION the device is designed to operate only in an emergency During normal operation do not use this device to stop the machine If you wish to stop the machine press the STOP key Indis...

Page 28: ...al Temp notes97E53A 3769474 doc 28 S ST TA AR RT T U UP P START UP must be carried out by a TECHNOGEL technician together with the operator who will be working on the machine after the appropriate tra...

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Page 30: ...for the temperature indicated on the display to reach the temperature set 80 Pasteurization and Batch Freezing at the same time Tips which may prove useful during the first pasteurization batch While...

Page 31: ...m has reached the texture set the refrigeration compressor stops while the mixer turbine continues to turn and an alarm different from the one which sounds for pasteurization sounds for 10 seconds to...

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Page 33: ...C Users jamie AppData Local Temp notes97E53A 3769474 doc 33 M MA AC CH HI IN NE E W WA AS SH HI IN NG G...

Page 34: ...sh carefully using a sponge and NON ABRASIVE materials 6 Dismantle the turbine and clean thoroughly using the same solution used for the freezer tube Re assemble the parts and prepare the machine for...

Page 35: ...the machine stopped open the evacuation lever LU and drain away the dirty water into a bucket Final rinsing 7 Pour more water into the pasteurizing tank and press the stirring only key 8 Use the RM sw...

Page 36: ...ezer mixer turbine 1 Open flange F turning the handle MF anticlockwise and pull it towards you Extract the mixer turbine 1 holding it by the spokes and pull it outwards Dismantle the scraper blades 4...

Page 37: ...you use Alcohol Acids or Solvents of any kind Cleaning the control console The blue film on the console must be cleaned using a sponge soaked in hot or cold water and liquid detergent An abrasive soa...

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Page 39: ...C Users jamie AppData Local Temp notes97E53A 3769474 doc 39 M MA AI IN NT TE EN NA AN NC CE E...

Page 40: ...if necessary replace all the washers See below for the Order Code Pos 3 4 5 N pcs Per turbina 1 3 3 Name of Component MIXGEL 30 turbine washer Scraper blade Turbine centre block MIXGEL 30 washer kit O...

Page 41: ...if necessary replace all the washers See below for the Order Code Pos 3 4 5 N psc Per turbine 1 3 3 Name of Component MIXGEL 50 turbine washer Scraper blade Turbine centre block MIXGEL 50 washer kit O...

Page 42: ...e appropriate refuse disposal centres Please ask the local authorities in your town or city for information regarding this specialized refuse collection service Caution risk of machine damage If durin...

Page 43: ...43 T TR RO OU UB BL LE E S SH HO OO OT TI IN NG G WARNING The operator must only carry out work on the machine where the symbol indicates that no danger is involved In all other cases work must be car...

Page 44: ...ng into action The heat protection device on the motor has been activated Check that the water is reaching the machine in the right quantity and at the right pressure see consumption data on page 11 R...

Page 45: ...operation of the machine it stops and the control panel turns off too The flange safety switch has broken Replace switch pos S CAUTION If the switch is not replaced the machine has not protection devi...

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Page 47: ...ie AppData Local Temp notes97E53A 3769474 doc 47 T TE EC CH HN NI IC CA AL L C CH HA AR RA AC CT TE ER RI IS ST TI IC CS S W WI IT TH H D DI IA AG GR RA AM MS S Section reserved for Authorized Service...

Page 48: ...1 5x20 0 5A rapid type F2 primary transformer N 2d 5x20 2A rapid type N 2d 5x20 2A rapid type F3 secondary transformer N 2d 5x20 6 3 delayed type N 2d 5x20 6 3 retarded type Line protection N 3d 10x38...

Page 49: ...er CD 5623 6 4 Gas pilot light M2 0049 5 Solenoid valve without coil V 24 50 60 HZ electric coil only VV 5614 6 VV 5616 6 6 Thermostatic expansion valve VT 15424 4 7 Freezer tube complete PMT 18078 3...

Page 50: ...0 0 5A rapid type F2 primary transformer N 2d 5x20 2A rapid type N 2d 5x20 2A rapid type F3 secondary transformer N 2d 5x20 6 3 delayed type N 2d 5x20 6 3 retarded type Line protection N 3d 10x38 32A...

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Page 52: ...ter CD 5623 6 4 Gas pilot light M2 0049 5 Solenoid valve without coil V 24 50 60 HZ electric coil only VV 5614 6 VV 5616 6 6 Thermostatic expansion valve VT 15420 4 7 Freezer tube complete PMT 18078 3...

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Page 54: ...C Users jamie AppData Local Temp notes97E53A 3769474 doc 54 Electric System...

Page 55: ...C Users jamie AppData Local Temp notes97E53A 3769474 doc 55 Electric system low tension...

Page 56: ...C Users jamie AppData Local Temp notes97E53A 3769474 doc 56 Electric system Activator...

Page 57: ...C Users jamie AppData Local Temp notes97E53A 3769474 doc 57 Electric system high tension...

Page 58: ...ltage of the machine for electrical spare parts Code number of the piece indicated or the number corresponding to the piece required with the page number of the manual where the piece is shown Forward...

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Page 60: ...0 5 1 Turbine sealing gasket GU 3903 0 When scraper blades 4 are replaced the turbine centering blocks 3 must also be replaced Turbine group M MI IX XG GE EL L 5 50 0 Pos N N pieces Part name Part num...

Page 61: ...ic card vers 480V 60HZ CC 23107 4 CC 23113 4 2 Trasformatore TA ME 0015 ME 0015 2 TA transformer CC 18908 6 CC 18908 6 3 Sensor magnetic stem E510 UL CC 21140 6 10 CC 21140 6 10 4 Mix temperature elec...

Page 62: ...lange gasket ME 0036 5 Grey freezer gasket GU 4309 0 20 6 Flange block bush ME 15972 0 10 7 Flange door handle ME 15970 2 8 Flange ME 4397 3 10 9 Flange hinge ME 8966 0 01 10 Lever knob MS 0347 6 11 L...

Page 63: ...4888 0 M2 4888 0 6 1 Pulley wedge PU 6599 6 PU 6599 6 7 Transmission belt FR3 0131 n 3 belts A59 FR3 0131 n 3 belts A59 8 1 Turbine motor V400 50HZ V220 50HZ V220 60HZ V380 60HZ V200 50 60HZ MO 0014 2...

Page 64: ...693 0 2 Compass tube washing PMT 6894 0 3 Metal ring with Tube Guides ME 7377 2 20 4 Flexible for Shower X 2 MT ME 0084 2 5 Cover Lever Tap ME 7370 0 6 Lever Tap ME 8183 0 7 Complete Compass Tap ME 72...

Page 65: ...t side panel ME 8415 0 ME 8417 0 4 Left side panel ME 8416 2 ME 8418 2 5 Front panel PMT 18346 3 PMT 18627 3 6 Ice cream output chute ME 21288 2 ME 21288 2 7 Ice cream tank support ME 8180 0 10 ME 818...

Page 66: ...ziatore PMT 18018 2 02 PMT 18018 2 02 4 Hose from tank to pump PMT 7034 4 PMT 7034 4 5 Hose from tank to heater PMT 7035 4 PMT 7035 4 6 Glycol peep hole TR 11162 6 TR 11162 6 7 Safety valve MX 0025 MX...

Page 67: ...rrer shaft PMT 6837 0 20 6 Complete bushing pipe PMT 6832 3 10 7 Upper bush CS 6834 6 8 Lower bush CS 6834 6 9 Pipe blocking nut PM 067 10 Pipe gasket PM 066 11 Transmission belt RO 0003 12 Driven pul...

Page 68: ...769474 doc 68 Pasteuriser tap unit Pos Name Code 1 Throttle tap gasket PMT 6866 6 2 Throttle tap core PMT 6865 6 3 Lower throttle half tap PMT 6821 2 4 Activator CC 24801 6 N B The pieces shown above...

Page 69: ...3 2 CC 9656 6 10 1 Star type closure contactor type LC1 D09 D7 CC 16320 6 CC 16320 6 11 1 Electric interlock LAD 9R1V CC 16325 6 CC 16325 6 12 1 Motor contactor 1st speed type LC1 D12 6B7 CC 16321 6 C...

Page 70: ...6 6 CC 9656 6 CC 9656 6 10 1 Star type closure contactor LC1 D09 D7 CC 16320 6 CC 16320 6 11 1 Electric interlock LAD 9R1V CC 16325 6 CC 16325 6 12 1 Motor contactor 1st speed type LC1 D12 6B7 CC 1632...

Page 71: ...71 Gasket Flange Unit Macchina Periodo di Fabbricazione Codice Mixgel 30 dal 1993 al 06 2003 PM 081 10 Mixgel 50 dal 1993 al 06 2003 PM 082 10 Macchina Periodo di Fabbricazione Codice Mixgel 30 dal 07...

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Page 73: ...tion Checking the direction of rotation 22 Start up 23 Machine start up Pasteurization 24 Machine start up Freezing 25 Machine washing 27 Washing the machine 28 Dismantling the pasteurizer stirrer and...

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Technogel MIXGEL 30, Instructions For Installation, Use And Maintenance Manual

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