409-10204
Rev G
5
of 23
2.
DESCRIPTION
The AMP 3K/40 and AMP 5K/40 CE terminating Machines were designed to be used as stand-alone semi-
automatic bench units. They are assembled with metric hardware.
NOTE
Measurements are in metric units [followed by U.S. customary units in brackets] unless otherwise indicated. Some commercial
items may contain non-metric hardware.
These machines accepts a wide variety of miniature (mini) quick-change applicators, with minor adjustments,
thus providing a great selection of terminals for many applications. Figure 2 lists changeover cams required to
run 1 1/8-in. stroke cams (for AMP-O-
LECTRIC* Model “K" terminating machines) and 1 5/8
-in. stroke cams
(for Model “T" and Model “G" Terminating machines) in the machines.
ORIGINAL APPLICATOR
FEED TYPE
CHANGEOVER CAMS (PN) FOR THE MACHINES
41.25 mm [1 5/8-in.]
Stroke Machines
30 mm [1 1/8-in.]
Stroke Machines
1 1/8-
in. Stroke Applicator for Model “K"
Terminating Machine
Pre-Feed
690602-6
---
Post Feed
690501-4
---
1 5/8-
in. Stroke Applicator for Model “T"
and Model “G" Terminating Machines
Pre-Feed
---
690602-5
Post Feed
---
690501-3
Heavy-Duty Industrial (HD-I) Applicator
Pre-Feed/Post Feed
Refer to the HD-I Applicator customer drawing for part numbers.
Figure 2
2.1.
Functional Description
These machines provide the force required to crimp terminals in the applicator. A terminal is attached to the
wire by placing the wire in the crimp area and pressing the foot switch. The machine consists of four functional
areas:
1. The
motor group
includes a dc motor which drives a crankshaft. See Figure 3 and Figure 4. The
motor is activated each cycle and rotates the crankshaft one full revolution. A hex key is located on
the end of the motor, which allows the motor to be cycled manually. The hex key is accessed by
unplugging the power cord from the rear of the motor.
Figure 3
Hex Key Location
for Manual Cycling
Power Cord
Receptacle
