TE AMP 3K/40 Customer'S Manual Download Page 21

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409-10204

Rev G

of 23

Figure 16

TROUBLESHOOTING

Contact the Support Center at 1-800-522-6752.

8.1.

Error Codes

See the table in Figure 17 for a listing of error codes.

ERROR CODE

ERROR DESCRIPTION

E001

The host is inhibiting operation.

E002

The guard interlock is open.

E003

The insert interlock is open

E004

The safety circuit is not operational.

E005

Control panel is not communicating with the CPU board.

E020

Movement of the TDC switch was not detected.

E021

The TDC switch was not made.

E099

Host Module not detected

E100

Stuck keypad button

E101

Footswitch input stuck on

Figure 17

Four-Way Solenoid Valve

Air Feed Cable

Valve Lockout

Side Valve

Large Washer

Mounting Screws

Filter

Summary of Contents for AMP 3K/40

Page 1: ...ns Affecting Placement of Bench Machines Figure 8 10 4 OPERATION 11 4 1 Control Panel Operation 11 4 2 Applicator Installation 11 4 3 Setup 13 4 4 Mode Selection and Operation 13 4 5 Adjusting the Mot...

Page 2: ...nt Never wear loose clothing or jewelry that may catch in moving parts of the equipment Never alter modify or misuse the equipment SUPPORT CENTER CALL TOLL FREE 1 800 522 6752 CONTINENTAL UNITED STATE...

Page 3: ...and adjustment The specifications and requirements for the AMP 3K 40 and AMP 5K 40 CE Terminating Machines are as listed below Deflection 0 13 mm 0046 in Maximum per 4 448 Newtons 1 000 lb Crimp Forc...

Page 4: ...ights special or important information Always wear approved eye protection while operating the equipment Always wear approved hearing protection while operating the equipment Use caution working with...

Page 5: ...es 30 mm 1 1 8 in Stroke Machines 1 1 8 in Stroke Applicator for Model K Terminating Machine Pre Feed 690602 6 Post Feed 690501 4 1 5 8 in Stroke Applicator for Model T and Model G Terminating Machine...

Page 6: ...nstallation and removal of the applicator See Figure 5 4 The crimp height adjustment group uses an eccentric located in the ram linkage along with detented stops in the mechanism to adjust the crimp h...

Page 7: ...409 10204 Rev G 7 of 23 Figure 5...

Page 8: ...h circuit breaker connects ac power to the control system The CPU motor controller and safety circuit are located in the electrical control box 2 3 Machine Guard A guard is installed to provide protec...

Page 9: ...ating location Insert the reel support post into the appropriate hole on top of the machine until the roll pin engages a groove in the machine frame Figure 7 Attach the terminal strip guide included w...

Page 10: ...comfort and convenience This height allows the operator to rest both feet on the floor thereby providing for the shifting of weight and leg position Machine Mounting and Location on Bench The machine...

Page 11: ...in Figure 9 The control panel will be used to set up and operate the machine see paragraph 4 3 and paragraph 4 4 4 2 Applicator Installation Install the proper applicator in the quick change mounting...

Page 12: ...eel flanges 10 Close the guard NOTE The guard door must be closed in order to operate the machine See paragraph 4 4 C Speed Indication Guard Status Machine Status Error Code Error Reset Batch Count Co...

Page 13: ...until the Jog button is released or the crankshaft completes the cycle If the Jog button is released in mid cycle and pressed again the crankshaft will continue to rotate in the forward direction at...

Page 14: ...reel removed lift and rotate the reel support bar to the opposite side of the machine Mount the terminal reel on the reel support and load the terminal strip into the applicator Remove the metal term...

Page 15: ...igure 10 the left side of the ram assembly the right side of the ram assembly the left side of the frame just behind the ram assembly at two places and NOTE Give one pump of grease while the ram is ne...

Page 16: ...the end of the motor SHUT HEIGHT GAGE PN MACHINE PART NUMBERS SHUT HEIGHT DIMENSIONS APPLICATOR TYPE 679655 2 2161400 2161500 135 79 mm 0 025 5 346 0010 in TE Type Figure 11 6 2 Shut Height Adjustment...

Page 17: ...e the ram post adaptor Re tighten the screws 3 Repeat Steps 1 and 2 as necessary until the proper shut height is attained NOTE The miniature applicator is an integrated assembly consisting of upper to...

Page 18: ...ment lever in either direction will change the crimp height by approximately 0 013 mm 0005 in per step 5 Repeat Steps 3 and 4 until the appropriate crimp height is obtained CAUTION To avoid damaging t...

Page 19: ...ed to align slot with crimp area of the applicator 3 Tighten the screws 7 MACHINE OPTIONS AND INSTALLATION OF THE AIR FEED VALVE ASSEMBLY The following machine options are available for the AMP 3K and...

Page 20: ...ble ports see Figure 15 13 Make sure slide valve is off pulled away from filter 14 Attach air supply hose to air valve assembly 15 To turn air on slide valve towards filter to turn air off slide valve...

Page 21: ...The guard interlock is open E003 The insert interlock is open E004 The safety circuit is not operational E005 Control panel is not communicating with the CPU board E020 Movement of the TDC switch was...

Page 22: ...re listed in Figure 18 along with corresponding input description A solid dot indicates the input is on A hollow dot indicates the input is off Press Error Reset to exit the diagnostic mode Input Iden...

Page 23: ...rvice 12 RoHS INFORMATION Information on the presence and location of any substances subject to RoHS Restriction on Hazardous Substances can be found at the following website http www tycoelectronics...

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