409-10204
Rev G
19
of 23
The guard contains two slots into which the inserts can be placed: the rear slot places the insert close to the
applicator; the front slot places the insert farther away from the applicator. The type of insert used determines
which slot is to be used. An insert placed into the wrong slot cannot be secured in place.
NOTE
Some special inserts are designed to mount in the standard insert slot. These inserts have the threaded holes at the top
corners and should be installed according to the instructions for the standard insert.
Standard Guard Insert PN 1-679532-0 and Guard Insert PN 679994-2
1. Slide the insert into the rear slot of the guard door. Secure the insert to the door with two screws
placed through the large square holes in the left guard door and into the threaded holes in the top of
the insert. Do not tighten the screws.
2. Move the insert horizontally and vertically as needed to align the slot with the crimp area of applicator.
3. Tighten the screws.
Guard Insert PN 354529-2 and Guard Insert PN 679995-2
1. Slide the insert into the front slot of the guard door. Secure the insert to the door with two screws
placed through the large square holes of the insert and into the threaded holes in the bottom of the left
guard door. Do not tighten the screws.
2. Move the insert horizontally and vertically as needed to align slot with crimp area of the applicator.
3. Tighten the screws.
7.
MACHINE OPTIONS AND INSTALLATION OF THE AIR FEED VALVE ASSEMBLY
The following machine options are available for the AMP-3K and AMP-5K machines:
PART NUMBER
DESCRIPTION
PURPOSE
2161209-1
Air Feed Valve Kit
Required to run certain air-feed type applicators
354550-3
Lubricator Bowl Assembly
Pre-lubricates the strip
1428156-1
Shoulder Eye Bolt
Provides a lift point for machine installation
Figure 14
To install the Air Feed Kit PN 2161209-1, proceed as follows:
DANGER
T
o avoid personal injury, be sure to turn “off" the machine, and disconnect
it from the power source.
NOTE
Some applications require the installation of an Oversized Guard Kit PN 1976900-1. These applications are primarily ones that
use two inch stroke air-feed cylinders.
Follow Step 2 “Installation Procedure for Customer Use” o
n the air feed kit print PN 2161209 included with Air
Feed Kit PN 2161209-1 (see Figure 15).
1. Disconnect power.
2. Mount the air valve to the flange on the side of the electrical box as shown.
3. Remove the six M4 bolts securing the cover to the electrical control box.
4. On the electrical box, punch out the gland nut knockout located below the air valve.
5. Install the gland nut (Item 25) and locknut (Item 26) in the knockout hole, with the locknut on the inside
of the electrical control box.
6. Attach the air feed (Item 21) cable to the air valve (Item 13) then route the air feed cable through the
gland nut shown.
7. Insert small end of Item 21 into socket "J17" on circuit board in area shown.
