background image

409-10095 

Rev

 H

 

10 

of 12 

2.  Advance the moving jaw by pressing the terminal grip thumb button (Figure 3) in order to hold the 

connector in place. Do NOT deform the terminal body. 

3.  Place a pre-stripped wire in the barrel of the terminal. 

4.  Squeeze the tool trigger until the jaws release. When the jaws release, the crimp is complete. 

NOTE 

It is not necessary to continue to hold the trigger to retract the tooling. The tooling will retract automatically. 

CAUTION 

An incomplete crimp can result if the tool is not allowed to fully cycle and retract automatically. Discard any incomplete crimps 

and do not attempt to re-crimp the same terminal. 

5.  Remove the terminated wire. 

NOTE 

To abort a crimp, press the pressure release device on the power tool. Information on the pressure release device is contained 

in Section 6, PRESSURE RELEASE/RESET TOOL. 

CAUTION 

This tool is not designed for continuous operation. After 100 continuous cycles, allow the crimp tool to cool for 15 minutes. 

6.

 

PRESSURE RELEASE/RESET TOOL 

The hydraulic pressure is released when a crimp is completed. 

Alternately, the power unit has a red pressure release button (see Figure 4). Pushing this button will 
immediately open the crimp tooling (for maintenance or to abort a crimp) regardless of whether the motor is still 
pumping fluid. Once this button has been pushed, a special tool is required to reset the unit before it can be 
returned to service.  

To reset the unit, install the reset tool (if necessary) and pull the knurled knob out to the position shown in 
Figure 3. 

At the owner's discretion the reset tool may remain installed in the power unit, or be stored separately in a 
secure location. 

To install or remove the reset tool twist the knurled knob. The reset tool has a left-hand thread. 

Figure 4 

7.

 

PREVENTIVE MAINTENANCE 

DANGER 

To avoid personal injury, be sure to exercise extreme caution when handling the crimp tool. Remove the power source (and 

release hydraulic pressure, if applicable) before performing maintenance. 

Red Pressure 

Release Button 

Reset Tool  

(Shown in the Operating Position) 

Summary of Contents for 2031400-1

Page 1: ...5 Rev H SAFETY PRECAUTIONS READ THIS FIRST 2 SAFETY PRECAUTIONS AVOID INJURY READ THIS FIRST 3 1 INTRODUCTION 6 2 SPECIFICATIONS 7 3 RECEIVING INSPECTION 7 4 INSTALLATION REMOVAL OF CRIMP TOOLING 8 4...

Page 2: ...nearby personnel Failure to observe this warning could result in severe injury or death CAUTION Do not place the tool in a vise The crimping tool is designed for hand held operation Protect the crimp...

Page 3: ...tch and disconnect the electrical cord from the power source when performing repair or maintenance on the equipment Ensure that guards are in place and secure to equipment Do not operate the equipment...

Page 4: ...calling the Support Center regarding service to equipment it is suggested that a person familiar with the device be present with a copy of the manual and drawings to receive instructions Many difficu...

Page 5: ...17 EU 1 2031400 1 1 2031400 5 2063870 4 2063874 4 110 VAC JIS C 8303 JAPAN 3 2031400 1 3 2031400 5 2063870 3 2063874 3 220 VAC BS 1363 UK 4 2031400 1 4 2031400 5 2063870 5 2063874 5 220 VAC AS NZS 31...

Page 6: ...d die sets are not included in this kit and must be ordered separately NOTE The tool should ONLY be used by trained competent operators This manual contains NOTE CAUTION and DANGER and WARNING stateme...

Page 7: ...1 Li ion Battery Included in Kit 2031440 1 2031440 1 Bench Mount Assembly 2031403 1 2031403 1 Carrying Case with Shoulder Strap Included in Kit 2031489 1 2031489 1 Depends on the specific crimp toolin...

Page 8: ...the crimping heads The installation and removal procedures for the adapters are identical to the installation removal procedures for the crimping heads 4 2 Installation Removal of Crimping Head Instal...

Page 9: ...t opposite the hose toward the side of the power unit with the hose When the battery or AC adapter is fully installed there will be an audible click of the battery retention feature Removal To remove...

Page 10: ...allow the crimp tool to cool for 15 minutes 6 PRESSURE RELEASE RESET TOOL The hydraulic pressure is released when a crimp is completed Alternately the power unit has a red pressure release button see...

Page 11: ...y for signs of damage If found damaged or leaking DO NOT USE Properly dispose of the battery If liquid from the battery comes in contact with a user flush with water and seek medical attention as appr...

Page 12: ...w oil or air in the oil Activate the pressure release button and hold the tool such that the TE label is vertical with the hose at the top Run the tool for one minute Reset the pressure release button...

Reviews: