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409-10095 

Rev

 H

 

of 12 

 

Removal 

To remove a crimp head assembly, release the lower jaw from the cylinder by pressing the terminal grip 
thumb button (see Figure 3). Then, using a 2.5 mm hex wrench, loosen the head retaining screw until it 
allows the assembly to rotate more than one revolution. Refer to Figure 2. Continue rotating the head until 
it is no longer engaged with the cylinder assembly. 

NOTE 

The cylinder head assembly has a right hand thread. 

4.3.

 

Battery or AC Adapter Installation and Removal 

NOTE 

The Batteries Directive 2006/EC introduces new requirements from September 2008 on removability of batteries from waste 

equipment in EU Member States. To comply with this Directive, this device is designed to allow the rechargeable battery pack 

to be easily removed by the end-user when it needs to be replaced. 

 

Installation 

To install the battery or AC adapter, slide the battery from the side of the power unit opposite the hose 
toward the side of the power unit with the hose. When the battery or AC adapter is fully installed, there will 
be an audible click of the battery retention feature. 

 

Removal 

To remove the battery or AC adapter, slide the battery retention feature away from the body of the power 
unit and slide the battery or AC adapter away from the hose. 

DANGER 

Always dispose of the old battery pack in an environmentally-responsible way, in accordance with local waste regulations. 

Where possible, please recycle the battery cartridge. Contact your local authority for details of battery recycling locations in 

your area. 

5.

 

OPERATION 

The following procedure provides only general information concerning crimping. Refer to the instructions 
packaged with the crimp heads and dies, for detailed information, including wire stripping dimensions and 
instructions for positioning terminals and splices in the dies. 

Figure 3 

To operate the Electro-Hydraulic Hand Tool Kit: 

DANGER 

To avoid personal injury, keep fingers clear of the crimping area. 

1.  Insert the contact into the appropriate die cavity. 

Terminal Grip 

Thumb Button 

Summary of Contents for 2031400-1

Page 1: ...5 Rev H SAFETY PRECAUTIONS READ THIS FIRST 2 SAFETY PRECAUTIONS AVOID INJURY READ THIS FIRST 3 1 INTRODUCTION 6 2 SPECIFICATIONS 7 3 RECEIVING INSPECTION 7 4 INSTALLATION REMOVAL OF CRIMP TOOLING 8 4...

Page 2: ...nearby personnel Failure to observe this warning could result in severe injury or death CAUTION Do not place the tool in a vise The crimping tool is designed for hand held operation Protect the crimp...

Page 3: ...tch and disconnect the electrical cord from the power source when performing repair or maintenance on the equipment Ensure that guards are in place and secure to equipment Do not operate the equipment...

Page 4: ...calling the Support Center regarding service to equipment it is suggested that a person familiar with the device be present with a copy of the manual and drawings to receive instructions Many difficu...

Page 5: ...17 EU 1 2031400 1 1 2031400 5 2063870 4 2063874 4 110 VAC JIS C 8303 JAPAN 3 2031400 1 3 2031400 5 2063870 3 2063874 3 220 VAC BS 1363 UK 4 2031400 1 4 2031400 5 2063870 5 2063874 5 220 VAC AS NZS 31...

Page 6: ...d die sets are not included in this kit and must be ordered separately NOTE The tool should ONLY be used by trained competent operators This manual contains NOTE CAUTION and DANGER and WARNING stateme...

Page 7: ...1 Li ion Battery Included in Kit 2031440 1 2031440 1 Bench Mount Assembly 2031403 1 2031403 1 Carrying Case with Shoulder Strap Included in Kit 2031489 1 2031489 1 Depends on the specific crimp toolin...

Page 8: ...the crimping heads The installation and removal procedures for the adapters are identical to the installation removal procedures for the crimping heads 4 2 Installation Removal of Crimping Head Instal...

Page 9: ...t opposite the hose toward the side of the power unit with the hose When the battery or AC adapter is fully installed there will be an audible click of the battery retention feature Removal To remove...

Page 10: ...allow the crimp tool to cool for 15 minutes 6 PRESSURE RELEASE RESET TOOL The hydraulic pressure is released when a crimp is completed Alternately the power unit has a red pressure release button see...

Page 11: ...y for signs of damage If found damaged or leaking DO NOT USE Properly dispose of the battery If liquid from the battery comes in contact with a user flush with water and seek medical attention as appr...

Page 12: ...w oil or air in the oil Activate the pressure release button and hold the tool such that the TE label is vertical with the hose at the top Run the tool for one minute Reset the pressure release button...

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