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409-10095 

Rev H 

of 12 

SAFETY PRECAUTIONS — AVOID INJURY — READ THIS FIRST! 

Safeguards are designed into this application equipment to protect operators and maintenance personnel from 
most hazards during equipment operation. However, certain safety p

r

ecautions must be taken by the operator 

and repair personnel to avoid personal injury, as well as damage to the equipment. For best results, application 
equipment must be operated in a dry, dust-free environment. Do not operate equipment in a gaseous or 
hazardous environment. 

Carefully observe the following safety precautions before and during operation of the equipment:

Always wear approved eye protection while operating 

equipment. 

Always wear appropriate ear protection while using 

equipment. 

Wear foot protection. 

 

Wear nitrile gloves. 

 

Moving parts can crush and cut. Always keep guard(s) 

in place during normal operation.  

Always insert power plug into a grounded receptacle to 

avoid electrical shock. 

Electrical shock hazard. 

 

Observe main electric on/off switch. 

 

Always turn off the main power switch and disconnect 

the electrical cord from the power source when 

performing repair or maintenance on the equipment.  

Ensure that guards are in place and secure to 

equipment. 

Do not operate the equipment without guards in place. 

 

Observe lift point for equipment. 

 

Always disconnect air supply and then exhaust system 

air pressure before performing maintenance or repair 

on the equipment. 

Always disconnect the air and lockout the tool when not 

in use or when head or tool holder is detached. 

Use caution when working with this equipment. 

 

Never insert hands into installed equipment. 

Never wear loose clothing or jewelry that may catch in 

moving parts of the equipment. 

Never alter, modify, or misuse the equipment. 

 

Never enter the electrical enclosure immediately after 

turning off the machine power switch and disconnecting 

the electrical cord from the power source. High residual 

voltages may be present in the electrical enclosure. 

Read the warning label on the electrical enclosure lid 

before entering the enclosure.  

Never stare at the bright light used for machine lighting. 

Bright light can damage the eye.  

Never use the machine for other than what it is 

designed, which is crimping terminals to wire.  

Do not use the machine for crushing any items. 

 

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Summary of Contents for 2031400-1

Page 1: ...5 Rev H SAFETY PRECAUTIONS READ THIS FIRST 2 SAFETY PRECAUTIONS AVOID INJURY READ THIS FIRST 3 1 INTRODUCTION 6 2 SPECIFICATIONS 7 3 RECEIVING INSPECTION 7 4 INSTALLATION REMOVAL OF CRIMP TOOLING 8 4...

Page 2: ...nearby personnel Failure to observe this warning could result in severe injury or death CAUTION Do not place the tool in a vise The crimping tool is designed for hand held operation Protect the crimp...

Page 3: ...tch and disconnect the electrical cord from the power source when performing repair or maintenance on the equipment Ensure that guards are in place and secure to equipment Do not operate the equipment...

Page 4: ...calling the Support Center regarding service to equipment it is suggested that a person familiar with the device be present with a copy of the manual and drawings to receive instructions Many difficu...

Page 5: ...17 EU 1 2031400 1 1 2031400 5 2063870 4 2063874 4 110 VAC JIS C 8303 JAPAN 3 2031400 1 3 2031400 5 2063870 3 2063874 3 220 VAC BS 1363 UK 4 2031400 1 4 2031400 5 2063870 5 2063874 5 220 VAC AS NZS 31...

Page 6: ...d die sets are not included in this kit and must be ordered separately NOTE The tool should ONLY be used by trained competent operators This manual contains NOTE CAUTION and DANGER and WARNING stateme...

Page 7: ...1 Li ion Battery Included in Kit 2031440 1 2031440 1 Bench Mount Assembly 2031403 1 2031403 1 Carrying Case with Shoulder Strap Included in Kit 2031489 1 2031489 1 Depends on the specific crimp toolin...

Page 8: ...the crimping heads The installation and removal procedures for the adapters are identical to the installation removal procedures for the crimping heads 4 2 Installation Removal of Crimping Head Instal...

Page 9: ...t opposite the hose toward the side of the power unit with the hose When the battery or AC adapter is fully installed there will be an audible click of the battery retention feature Removal To remove...

Page 10: ...allow the crimp tool to cool for 15 minutes 6 PRESSURE RELEASE RESET TOOL The hydraulic pressure is released when a crimp is completed Alternately the power unit has a red pressure release button see...

Page 11: ...y for signs of damage If found damaged or leaking DO NOT USE Properly dispose of the battery If liquid from the battery comes in contact with a user flush with water and seek medical attention as appr...

Page 12: ...w oil or air in the oil Activate the pressure release button and hold the tool such that the TE label is vertical with the hose at the top Run the tool for one minute Reset the pressure release button...

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