TE Connectivity OCEAN 2.0 Instruction Sheet Download Page 11 | Manualshive

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408-35042

Rev C

11

of 26

Figure 12

Figure 13

Pin in DETENT Orientation

Pin in LOCK orientation

Fine Adjust Head
Setup Distance

SEE

DETAIL

Adjust Set to 0 (Zero)

DETAIL

Ring Stop

Detent Pin

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Summary of Contents for OCEAN 2.0

Page 1: ...he exploded view drawing with the associated parts list packaged with the applicator along with the applicable customer manual provide all the information required to operate and maintain the applicat...

Page 2: ...s The applicator is also designed to accept modular feed packages Figure 3 Air Feed Applicator Air Supply Connection Retract Speed Control Forward Speed Control Feed Arm Feed Pawl Pneumatic Terminal F...

Page 3: ...Pacific applicator will work only when used with a machine having a ram that falls within the dimensional envelope shown in Figure 5 Figure 5 Atlantic Machine Ram for Ram Post Adapter Basic Applicator...

Page 4: ...ers on the outer diameter of the Wire Crimp Disc indicating a relative crimp height The Wire Crimper is held in a pre set position by the Ram and the Crimper Bolt The Insulation Crimper and the Front...

Page 5: ...or the terminals are fed by the action of the Feed Cam and a series of rods and levers which move the Feed Pawl Two feed cams are available Pre Feed and Post Feed and can be mounted in two different m...

Page 6: ...ng the air feed valve The extend side of the cylinder is then filled moving the feed pawl and terminal strip over the anvil for the next cycle The exhaust control valves control the speed of the feed...

Page 7: ...5 2 to adapt it for use with the OCEAN 2 0 applicators The kit includes applicator Instruction Sheet 408 8022 which explains how an applicator with mechanical feed is installed and removed from the ma...

Page 8: ...ed on the applicator print 1 Turn off and disconnect the power to the machine 2 Make sure the ram assembly is all the way up If necessary hand cycle the machine to raise the Ram Refer to the applicabl...

Page 9: ...rip section for cleaning lubrication or repair it should only be removed as a part of the loading procedure 2 If terminals are post feed turn the Drag Release Lever upward to raise the Stock Drag lift...

Page 10: ...If the crimp height is correct the problem is in the original applicator and refer to Paragraph 6 7 Adjustable Crimp Height Repair for corrective measures 6 During extensive operation periodically ins...

Page 11: ...408 35042 Rev C 11 of 26 Figure 12 Figure 13 Pin in DETENT Orientation Pin in LOCK orientation Fine Adjust Head Setup Distance SEE DETAIL Adjust Set to 0 Zero DETAIL Ring Stop Detent Pin...

Page 12: ...s hand cycled or slowly cycled several times It should have enough over travel on the backstroke to pick up the next terminal but not so much over travel that the Feed Pawl passes completely over the...

Page 13: ...ust Lock Screw on the side of the Feed Finger Holder to allow the Fine Feed Adjustment Screw to turn see Figure 14 NOTE Do not remove the Fine Feed Adjust Lock Screw A nylon plug is captured behind th...

Page 14: ...onto the machine 2 Insert the terminal strip until the lead terminal is located over the anvil 3 Connect the air supply to the applicator 4 Cycle the machine manually The next terminal must now be lo...

Page 15: ...E Take extra precautions during adjustments When the machine is manually cycled the mechanism will move forward and backwards once during each press stroke unless the air is disconnected CAUTION Do no...

Page 16: ...screws located in the air feed valve assembly NOTE The life of the piston seal can be extended by applying either MAGNALUBE G or Parker Super O Lube to the outer diameter of the air cylinder piston sh...

Page 17: ...rear edge of the feed hole a Loosen the Rear Stop Locking Screw b Turn the Rear Stop Adjust Screw counter clockwise c Push the slide against the rear stop adjust screw d The Feed Pawl must be position...

Page 18: ...factory to ensure that the terminal is advanced at the lowest possible speed In rare occasions it is possible that the feed speed is not fast enough if the applicator is used on a fully automatic mac...

Page 19: ...With the lead terminal centered over the Anvil lift and hold or block the Feed Pawl up to clear the Front Strip Guide 3 Turn the Strip Guide Plate Adjustment Screw clockwise to move the Strip Guide P...

Page 20: ...erminal from the carrier strip s correctly If necessary make the following adjustments Remove the applicator ram before proceeding NOTE The applicator must be removed from the machine for this procedu...

Page 21: ...et for the carrier strip to be cut or not If it is set for the cut orientation Figure 21 Top Detail check that the cutting blade is present and in the proper orientation on the Shear Holder For the no...

Page 22: ...il is needed verify the part number of the new Anvil agrees with the number on the applicator parts list NOTE When the Anvil is replaced the Front Shear and Shear Holder must be re aligned See Paragra...

Page 23: ...en the ram assembly has reached the bottom of the stroke carefully torque the Crimper Bolt to 8 10 lbf ft 10 8 13 6 Nm Note The Crimpers must move without interference over the Anvil after the heavy p...

Page 24: ...or print lists the proper setup dimension for the applicator To perform a Ram Fine Adjust Calibration 1 Loosen 3 M3 flat head screws on the Wire Crimp Disc The disc must freely rotate on the head 2 Us...

Page 25: ...spacer must be at least 0 64 mm 025 in thick in order to add a wire depressor to an existing applicator Step 2 Choose a wire depressor based on the wire size range 2119791 5 0 008 1 305 mm 38 16 AWG 2...

Page 26: ...PN 2844940 2 Section 5 4 B Corrected reference in Paragraph 5 1 A 5 In paragraph 5 4 B added the following Caution Do not tamper with the set screws located in the air feed valve assembly and NOTE The...

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