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409-10104 

Rev B 

5 of 12 

The unit is equipped with a special brake which stops the forward motion of the dies when the control button is 
released. 

The crimping head can be rotated 330° in order to gain better access to tight corners and other difficult working 
conditions. 

NOTE 

The tool is designed to provide a complete crimp with every cycle. When the control button is pressed and held, the tool will 

cycle until it has returned to the starting position. 

DANGER 

Keep fingers clear of the crimping dies during the crimping operation. 

3.

 

OPERATION 

3.1.

 

Crimping/Die/Splice Selection 

Depending on the size and type of wires encountered, the operator will use one of two splice sizes, along with 
the corresponding die set in the tool. To determine the correct splice and die set for your application, refer to 
Figure 3. Find the correct size, composition, and combination of wires encountered, then determine the correct 
splice as shown in Figure 4. 

Also listed is the color code found on the splice and on the proper die set on the tool. 

ITEM NUMBER 

DESCRIPTION 

FUNCTION 

LED ((Red) 

Indicator for battery charge controls, tool functions and faults 

Battery 

Re-chargeable 3aH Li-Ion Battery 

Control Button 

Switch to start the crimping procedure 

LED (White) 

Indicator to illuminate the work area 

Ring 

Device to secure crimping tool 

Housing 

Ergonomically formed plastic housing 

Crimp Chambers 

Integral die set with two crimping chambers 

Figure 3 

1

 

2

 

6

 

7

 

5

 

4

 

3

 

Summary of Contents for 1976330-1

Page 1: ...m Customer Manual 409 10104 19 SEP 14 Rev B SAFETY PRECAUTIONS READ THIS FIRST 2 1 INTRODUCTION 3 2 DESCRIPTION 4 2 1 Electrical Requirements 4 2 2 Functional Description Figure 3 4 3 OPERATION 5 3 1...

Page 2: ...lry that may catch in moving parts of the equipment Never alter modify or misuse the equipment TOOLING ASSISTANCE CENTER CALL TOLL FREE 1 800 722 1111 CONTINENTAL UNITED STATES AND PUERTO RICO ONLY Th...

Page 3: ...s listed by Underwriters Laboratories The program consists of permanently joining a short length or pigtail of solid copper wire to existing number 12 and 10 solid aluminum wires in 15 ampere and 20 a...

Page 4: ...eable battery pack which is supplied with a recharging unit The recharging unit operates on 115 Vac line power and charges the battery pack from full discharge to full charge in approximately 30 minut...

Page 5: ...ered the operator will use one of two splice sizes along with the corresponding die set in the tool To determine the correct splice and die set for your application refer to Figure 3 Find the correct...

Page 6: ...that you are using the correct COPALUM splice and crimp chamber for the aluminum wire or aluminum and copper wire size combinations that you are going to crimp The color dot code stripe on the splice...

Page 7: ...l button of the tool until the moving anvil grips the splice Check for proper positioning of splice in the crimp chamber DANGER Keep fingers away from the crimping area when operating the tool 7 Conti...

Page 8: ...ck at splice seam 2 Check each crimped splice with the secondary crimp gage to be sure of a proper crimp Find the gage end with the color code dot matching the color code stripe on the splice Align th...

Page 9: ...tered in the tubing with approximately 12 7 mm 50 in of tubing on either side of splice See Figure 10 2 Heat the tubing with the heat gun until the tubing shrinks to the shape of splice Do NOT overhea...

Page 10: ...n then insert the pack into the charging unit as shown in Figure 13 The battery pack will be fully charged when the charger indicator becomes green A full charge takes about 30 minutes Figure 13 4 MAI...

Page 11: ...and skill and established company standards Remove all excess lubrication from the crimping area of the tool Check dies for damage or excessive wear Inspect the crimping area for metal particles The p...

Page 12: ...damage the seal of the tool 3 The red LED flashes three times and simultaneously three audible alert warning signals occur see Figure 15 Serious fault If this fault occurs repeatedly contact the Tool...

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