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409-10104 

Rev B 

10 of 12 

Figure 12 

3.5.

 

Battery Charging 

To remove the battery pack, push the release button on the battery pack. Pull the pack out and replace with a 
fully-charged pack. 

CAUTION 

The battery pack cavity in the tool is keyed to prevent damage to the tool that could be caused by installing the battery pack 

incorrectly. Do not defeat this keying feature. 

DANGER 

Keep fingers away from the crimping area when changing the battery pack. 

To charge the battery pack, make sure that the charging unit is plugged in, then insert the pack into the 
charging unit, as shown in Figure 13. The battery pack will be fully charged when the charger indicator 
becomes green. A full charge takes about 30 minutes. 

Figure 13 

4.

 

MAINTENANCE/INSPECTION 

These instructions have been approved by the TE Design, Production, and Quality Control Engineers to 
provide documented maintenance and inspection procedures. Through TE test laboratories and the inspection 
of production assembly, the procedures described herein have been established to ensure the quality and 
reliability of Cordless Electric Power Tool 1976330-1. 

DANGER: 

Do NOT use the wire nut to  

connect the stranded copper  

wire directly to the aluminum 

wire. 

To Device 

Battery Pack 

Charging Unit 

Summary of Contents for 1976330-1

Page 1: ...m Customer Manual 409 10104 19 SEP 14 Rev B SAFETY PRECAUTIONS READ THIS FIRST 2 1 INTRODUCTION 3 2 DESCRIPTION 4 2 1 Electrical Requirements 4 2 2 Functional Description Figure 3 4 3 OPERATION 5 3 1...

Page 2: ...lry that may catch in moving parts of the equipment Never alter modify or misuse the equipment TOOLING ASSISTANCE CENTER CALL TOLL FREE 1 800 722 1111 CONTINENTAL UNITED STATES AND PUERTO RICO ONLY Th...

Page 3: ...s listed by Underwriters Laboratories The program consists of permanently joining a short length or pigtail of solid copper wire to existing number 12 and 10 solid aluminum wires in 15 ampere and 20 a...

Page 4: ...eable battery pack which is supplied with a recharging unit The recharging unit operates on 115 Vac line power and charges the battery pack from full discharge to full charge in approximately 30 minut...

Page 5: ...ered the operator will use one of two splice sizes along with the corresponding die set in the tool To determine the correct splice and die set for your application refer to Figure 3 Find the correct...

Page 6: ...that you are using the correct COPALUM splice and crimp chamber for the aluminum wire or aluminum and copper wire size combinations that you are going to crimp The color dot code stripe on the splice...

Page 7: ...l button of the tool until the moving anvil grips the splice Check for proper positioning of splice in the crimp chamber DANGER Keep fingers away from the crimping area when operating the tool 7 Conti...

Page 8: ...ck at splice seam 2 Check each crimped splice with the secondary crimp gage to be sure of a proper crimp Find the gage end with the color code dot matching the color code stripe on the splice Align th...

Page 9: ...tered in the tubing with approximately 12 7 mm 50 in of tubing on either side of splice See Figure 10 2 Heat the tubing with the heat gun until the tubing shrinks to the shape of splice Do NOT overhea...

Page 10: ...n then insert the pack into the charging unit as shown in Figure 13 The battery pack will be fully charged when the charger indicator becomes green A full charge takes about 30 minutes Figure 13 4 MAI...

Page 11: ...and skill and established company standards Remove all excess lubrication from the crimping area of the tool Check dies for damage or excessive wear Inspect the crimping area for metal particles The p...

Page 12: ...damage the seal of the tool 3 The red LED flashes three times and simultaneously three audible alert warning signals occur see Figure 15 Serious fault If this fault occurs repeatedly contact the Tool...

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