409-10104
Rev B
4 of 12
DANGER
Denotes an imminent hazard that may result in moderate or severe injury.
CAUTION
Denotes a condition that may result in product or equipment damage.
NOTE
Highlights special or important information.
NOTE
Dimensions in this customer manual are in metric units [with U.S. customary units in brackets]. Figures are not drawn to scale.
Figure 2 lists tool kit specifications.
TOOL NUMBER
1976330-1 (Rev C and Above)
Dimensions (Approximate)
Height
337.8 mm [13.3 In.]
Width
76. 2 mm [3.0 In.]
Length
317.5 mm [12 .5 In.]
Weight
4.67 Kilograms [10.3lb]
Battery Pack Life
Approximately 300 crimps on a full charge
Figure 2
2.
DESCRIPTION
Cordless Electric Power Tool Kit 1976330-1 is a portable hand tool kit featuring an integral die set with two
crimping chambers. (Refer to Figure 3.) These crimp chambers allow the tool operator to splice a wide variety
of wire sizes and combinations without having to repeatedly remove and replace die sets.
The kit contains a battery powered crimp tool, a battery pack, and a battery charger. The kit also contains the
carrying case for these components.
2.1.
Electrical Requirements
The tool is powered by a removable, rechargeable battery pack, which is supplied with a recharging unit. The
recharging unit operates on 115 Vac line power, and charges the battery pack from full discharge to full charge
in approximately 30 minutes.
2.2.
Functional Description
(Figure 3)
With a fully-charged battery pack installed in the tool, the operator places a splice onto the wire to be crimped.
The splice is then loaded into the appropriate crimp chamber of the tool.
When the control button is pressed, the motor starts, operating a hydraulic cylinder, which pushes up on the die
anvil, bottoming the dies. A special feature of the tool ensures that each splice is fully crimped before the dies
reopen. This feature provides high-quality, consistent crimps.
The hydraulic unit incorporates an automatic retraction feature which returns the piston to its starting position
when the maximum operation pressure is reached. The integrated pressure sensor automatically identifies the
achieved crimping force during every crimping operation. If the set operating pressure is not met, an audible
alert sounds and a red LED flashes (see Figure 15).
The tool is equipped with a microprocessor which shuts off the motor automatically after the crimp is
completed, indicates service intervals, low battery conditions, and performs internal checks sending out audible
and optical warning signals in case of a detected fault.
