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409-10104 

Rev B 

11 of 12 

4.1.

 

Daily Maintenance 

Although the cordless electric power tool was designed for minimum upkeep. It is recommended that each 
operator of the tool be made aware of - and made responsible for - the following steps of daily maintenance: 

1.  Remove dust, moisture, and other contaminants with a clean brush or a soft, lint-free cloth. Do NOT 

use objects that could damage the tool. The tool housing may be wiped clean with a clean cloth. 

2.  Make sure that all external pins and screws are in place. 

3.  When the tool is not in use, remove the battery pack and store the tool in the provided tool case. Do 

NOT store the battery pack in the charger. 

4.2.

 

Periodic Visual Inspection 

The tool should be carefully examined at regular intervals, according to the amount of use, ambient working 
conditions, operator training and skill, and established company standards. 

Remove all excess lubrication from the crimping area of the tool. Check dies for damage or excessive wear. 

Inspect the crimping area for metal particles. The presence of metal particles indicates a lack of lubrication or 
misaligned or worn parts. If damaged or excessively worn parts are found, the tool must be repaired before 
returning it to service. Refer to Section 6, TOOL REPAIR. 

4.3.

 

Lubrication 

It is important that the tool be lubricated at regular intervals to ensure minimum wear and dependable service.  
Figure 14 indicates the proper lubrication areas and the type of lubricant to be used. 

NOTE 

Apply lubricant sparingly to avoid lubricant and dirt build up. 

Figure 14 

Frequency of lubrication should be as follows: 

 

Tools used in daily production should be lubricated daily. 

 

Tools used daily (occasionally) should be lubricated monthly. 

 

Tools used weekly should be lubricated monthly. 

Trademark of Society of Automotive Engineers 

Lubricate with Any  

Good Grade SAE▪ 20 

Motor Oil 

Summary of Contents for 1976330-1

Page 1: ...m Customer Manual 409 10104 19 SEP 14 Rev B SAFETY PRECAUTIONS READ THIS FIRST 2 1 INTRODUCTION 3 2 DESCRIPTION 4 2 1 Electrical Requirements 4 2 2 Functional Description Figure 3 4 3 OPERATION 5 3 1...

Page 2: ...lry that may catch in moving parts of the equipment Never alter modify or misuse the equipment TOOLING ASSISTANCE CENTER CALL TOLL FREE 1 800 722 1111 CONTINENTAL UNITED STATES AND PUERTO RICO ONLY Th...

Page 3: ...s listed by Underwriters Laboratories The program consists of permanently joining a short length or pigtail of solid copper wire to existing number 12 and 10 solid aluminum wires in 15 ampere and 20 a...

Page 4: ...eable battery pack which is supplied with a recharging unit The recharging unit operates on 115 Vac line power and charges the battery pack from full discharge to full charge in approximately 30 minut...

Page 5: ...ered the operator will use one of two splice sizes along with the corresponding die set in the tool To determine the correct splice and die set for your application refer to Figure 3 Find the correct...

Page 6: ...that you are using the correct COPALUM splice and crimp chamber for the aluminum wire or aluminum and copper wire size combinations that you are going to crimp The color dot code stripe on the splice...

Page 7: ...l button of the tool until the moving anvil grips the splice Check for proper positioning of splice in the crimp chamber DANGER Keep fingers away from the crimping area when operating the tool 7 Conti...

Page 8: ...ck at splice seam 2 Check each crimped splice with the secondary crimp gage to be sure of a proper crimp Find the gage end with the color code dot matching the color code stripe on the splice Align th...

Page 9: ...tered in the tubing with approximately 12 7 mm 50 in of tubing on either side of splice See Figure 10 2 Heat the tubing with the heat gun until the tubing shrinks to the shape of splice Do NOT overhea...

Page 10: ...n then insert the pack into the charging unit as shown in Figure 13 The battery pack will be fully charged when the charger indicator becomes green A full charge takes about 30 minutes Figure 13 4 MAI...

Page 11: ...and skill and established company standards Remove all excess lubrication from the crimping area of the tool Check dies for damage or excessive wear Inspect the crimping area for metal particles The p...

Page 12: ...damage the seal of the tool 3 The red LED flashes three times and simultaneously three audible alert warning signals occur see Figure 15 Serious fault If this fault occurs repeatedly contact the Tool...

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