TDK-Lambda G10-500 Safety & Installation Instruction Download Page 1

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Series

Programmable DC Power Supplies

5kW in 1U 0-600V/ 0-500A

Built in LAN, USB, RS-232 & RS-485 Interface

Optional Interface: IEEE488.2 (GPIB)

SAFETY & INSTALLATION MANUAL

This Manual Covers Models:

G10-500

G80-65

GB10-500

GB80-65

G20-250

G100-50

GB20-250

GB100-50

G30-170

G150-34

GB30-170

GB150-34

G40-125

G300-17

GB40-125

GB300-17

G60-85

G600-8.5

GB60-85

GB600-8.5

Manual Supplements

The full user manual is available on TDK-Lambda website or can be ordered, refer to User manual IA761-04-02_.

IA761-04-01

Summary of Contents for G10-500

Page 1: ...ALLATION MANUAL This Manual Covers Models G10 500 G80 65 GB10 500 GB80 65 G20 250 G100 50 GB20 250 GB100 50 G30 170 G150 34 GB30 170 GB150 34 G40 125 G300 17 GB40 125 GB300 17 G60 85 G600 8 5 GB60 85...

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Page 3: ...1 Accessories provided with the power supply 23 1 3 1 1 Input connector protection includes 3 parts 23 1 3 1 2 AC Input Plug P N PC 5 4 STCL1 7 62 Phoenix contact 23 1 3 1 3 Output connector Bus bars...

Page 4: ...d 39 3 8 1 Load Wiring 40 3 8 2 Current Carrying Capacity 40 3 8 3 Wire Termination 41 3 8 4 Noise and ImpedanceEffects 41 3 8 5 Inductive Loads 42 3 8 6 Making the Load Connections 42 3 8 7 Grounding...

Page 5: ...ing from the buyer s circuitry Furthermore TDK Lambda does not warrant any damage occurring as a result of the buyer s circuitry or the buyer s supplied products No other warranty is expressed or impl...

Page 6: ...representative TDK LAMBDA UK located at Kingsley Avenue Ilfracombe Devon EX34 8ES UK A Declaration of Conformity may be accessed via company web site www uk tdk lambda com technical data NOTE EMC tes...

Page 7: ...by the party responsible for compliance could void the users authority to operate the equipment under FCC Rules CE Notice European Union Marking of the CE symbol indicates compliance to the EMC Direc...

Page 8: ...uclear control systems life support systems or equipment for use in hazardous environments without the express written approval of the Managing Director of TDK Lambda Ltd PRODUCT USAGE These products...

Page 9: ...s energy 240VA and must not be user accessible in the end application Hazardous output Warning There is a potential shock hazard when using a power supply with an output voltage greater than 60VDC Do...

Page 10: ...nuklearen Kontrollsystemen Lebenserhaltungssystemen oder Ger ten in gef hrlichen Umgebungen geeignet sofern dies nicht ausdr cklich und in Schriftform durch den Gesch ftsf hrer von TDK Lambda Ltd gen...

Page 11: ...das es installiert wird nicht f r den Benutzer zug nglich sein Warnung vor gef hrlichem Ausgang Es besteht Stromschlaggefahr wenn eine Stromversorgung mit einer Ausgangsspannung von mehr als 60 V Gle...

Page 12: ...soporte vital o equipos para el uso en entornos peligrosos queda prohibido sin el consentimiento expreso por escrito del Director General de TDK Lambda Ltd USO DE PRODUCTOS Estos productos han sido di...

Page 13: ...a peligrosa 240 VA y no debe ser accesible a los usuarios en el equipo final Advertencia sobre la salida peligrosa existe un peligro de descargas potencial cuando se utiliza una fuente de alimentaci n...

Page 14: ...rvie ou d quipements utilis s dans des environnements dangereux sans l autorisation crite expresse du directeur g n ral de TDK Lambda Ltd UTILISATION DU PRODUIT ces produits ont t con us pour tre util...

Page 15: ...ereuse 240 VA il ne doit pas tre accessible par l utilisateur dans son application finale Avertissement de sortie dangereuse l utilisation d une alimentation dont la tension de sortie d passe 60 V c c...

Page 16: ...dotti come componenti critici non autorizzato all interno di sistemi di controllo nucleari sistemi salvavita o apparecchiature destinate all impiego in ambienti pericolosi senza l esplicito consenso s...

Page 17: ...pericolosa 240 VA e non deve essere accessibile da parte dell utente nell ambito dell applicazione finale Avvertenza uscita pericolosa Vi un potenziale rischio di scossa elettrica con l uso di aliment...

Page 18: ...ntes essenciais de sistemas de controlo nuclear sistemas de suporte de vida ou equipamento para utiliza o em ambientes perigosos sem a expressa autoriza o por escrito do Director Geral da TDK Lambda L...

Page 19: ...vel ao utilizador na aplica o final Aviso de sa da perigosa H a possibilidade de existir risco de choque ao utilizar uma fonte de alimenta o com tens o de sa da superior a 60 V CC N o LIGUE a fonte de...

Page 20: ...heitsstandards f r Design Herstellung und vorgesehene Benutzung dieses Ger ts dar und kann die im Ger t integrierten Schutzfunktionen beeintr chtigen TDK Lambda ist nicht haftbar wenn der Benutzer die...

Page 21: ...ung angeschlossen werden Der PE Anschluss ist an die vorgesehene Schutzerde anzuschliessen Bei der Festverdrahtung des Ger tes ist sicherzustellen dass der PE Anschluss als erstes verbunden wird Jede...

Page 22: ...pply voltage uctuations should not exceed 10 of the nominal voltage Ensure that under heavy load the AC voltage supplied to the power supply does not fall below the specifications NETZEINGANG Die Seri...

Page 23: ...In den Netzger ten der Serie sind Sicherungen in allen Zuleitungen vorgesehen Die Ger te sollten w hrend der Ausf hrung von Wartungsarbeiten vollst ndig vom Versorgungsnetz getrennt werden um Stromsch...

Page 24: ...e 60VDC WARNUNG Bei einer eingestellten Ausgangsspannung von ber 60 VDC besteht die potentielle Gefahr eines elektrischen Stromschlages Stellen Sie sicher dass keine der Ausgangsklemmen und die Erdung...

Page 25: ...AC Denotes hazard A procedure requires specific attention Not following the procedure correctly could result in a personal injury A WARNING sign should not be skipped and all indicated conditions must...

Page 26: ...age protection and Foldback and preview the settings in the standard units The rear panel includes the necessary connectors to control and monitor the power supply operation by remote analog signals o...

Page 27: ...ut shall not floatoutputs more than 200VDC above below chassis ground Models up to 600VDC rated output shall not floatoutputs more than 600VDC above below chassis ground Contact factory for assistance...

Page 28: ...ted User Manuals For ordering printed User manual the P N is G M 1 3 2 2 Serial Port Cables For ordering serial port cables refer to the User manual in the CD ROM USB LAN cables are not provided with...

Page 29: ...ys the output voltage In preview mode the display indicates the program setting of output voltage In menu navigation the display indicates the selected function 5 Operation mode indicator CV CC CP ope...

Page 30: ...tion control and OCL function ON OFF control Green LED lights when Protection menu is active If Protection menu is active PROT button press exits to main menu 14 COMM button Indicator Activates Commun...

Page 31: ...RJ 45 type LXI indicators Connector type UDE P N 26 31024KB91 1 8 Serial In connector RJ 45 type connector used for connecting power supplies to RS232 or RS485 port of a computer for remote control p...

Page 32: ...mmierquelle benutzen WARNING There is a potential shock hazard at the output when using a power supply with an output greater than60VDC Usewireswithminimuminsulation rating equivalenttothe maximum out...

Page 33: ...nual NOTE power supplies generate magnetic fields which might affect the operation of other instruments If your equipment is susceptible to magnetic fields do not position it adjacent to the power sup...

Page 34: ...nical or electrical defects Upon unpacking of the power supply inspect for any damage which may have occurred in transit The inspection should confirm that there is no exterior damage to the power sup...

Page 35: ...ck Mount Slides Assembly 3 5 Location Mounting and Cooling This power supply is fan cooled The air intake is at the front panel and the exhaust is at the rear panel Upon installation allow cooling air...

Page 36: ...hrungsschutz nicht ordnungsgem angebracht wurde CAUTION Connection of this power supply to an AC source should be made by an electrician or other qualified personnel VORSICHT Nur Elektriker oder ande...

Page 37: ...rrule with without plastic sleeve It is forbidden to solder the conductors The solder tin yields and fractures under high pressure The result is an increased contact resistance and an excessive temper...

Page 38: ...lte alle Versorgungsleitungen gleichzeitig unterbrechen und muss f r das Service Personal einfach zug nglich sein 3 6 1 AC Input Connector 1 Ensure that the AC cable is disconnected from any electrica...

Page 39: ...ries box from the inside part of the bracket by using manual force only Cable gland Strain relief bracket Nut Figure 3 2 Insertion of the Plastic Nut into Strain Relief Bracket 4 Unscrew the conical c...

Page 40: ...Beware not to apply excessive force Now the cable is securely fastened inside the strain relief assembly 9 To fix the strain relief release assembly unscrew 2 of the rear panel screws as shown in Figu...

Page 41: ...37 Figure 3 6 Strain Relief Assembled to the Power Supply Rear Panel...

Page 42: ...ocedure is valid for standard units For blank units all the parameters settings and status reading can be made by using communication interfaces Refer to the User manual for further information 3 7 2...

Page 43: ...ies while the Current encoder is rotated The minimum control range is from zero to the maximum rated output for the power supply model 9 Compare the DVM reading with the front panel Current display to...

Page 44: ...ecting the wire size Wires should be at least heavy enough not to overheat while carrying the power supply load current at the rated load or the current that would flow in the event the load wires wer...

Page 45: ...e wires might cause damage to the power supply in local and remote sensing Do not connect S to V or S to V VORSICHT Ein verpolter Anschluss der F hlerleitungen an die Last kann zu einem Defekt der Str...

Page 46: ...r equal to the maximum output voltage of the power supply Ensure that the protection of output Connector Bus bars is properly assembled WARNUNG An den Ausg ngen und den Ladungsanschl ssen kann gef hrl...

Page 47: ...e specifications VORSICHT Es ist sehr wichtig bei hohen Stromabgaben die Ausgangsanschl sse ordnungsgem herzustellen und die Anweisungen zu befolgen Unsachgem e Anschl sse k nnen zu einem berm igen Te...

Page 48: ...bly of 10V Wires For 20V 40V models 1 Remove Separate each plastic protector to two parts by cutting the plastic bridge between both parts as shown in Figure 3 9 2 Insert back to the protection assemb...

Page 49: ...t of plastic protector assembled Figure 3 10 20V 40V Wires Assembly 4 Assemble the Bus bars protection assembly to the rear panel of the power supply by using 2 M3X6 Sems screws from the accessories k...

Page 50: ...protection as shown in Figure 3 11 the same way as for 10V 40V For 150V to 600V models WARNING There is a potential shock hazard when using a power supply with an output voltage greater than 60VDC Do...

Page 51: ...Kontaktwiderstand und einem berm igen Temperaturanstieg Zus tzlich wurde auf gel teten Leiterenden von Beiz oder Flussmitteln verursachter Rost beobachtet Kerbenbr che am bergangspunkt vom starren zu...

Page 52: ...13 Load Wires Connection to the Output Plug 5 Fix the Output protection assembly to the rear panel of the power supply and tighten the screws as shown in Figure 3 14 Tightening torque 4 7 5 7 Lb inch...

Page 53: ...eration Refer to the User manual section 3 4 WARNING There is a potential shock hazard at the RS232 485 LAN USB and the IEEE ports when using power supplies in series with combined voltage greater tha...

Page 54: ...tzt sind um versehentlichenKontaktmitgef hrlichen Spannungenzuverhindern 3 9 2 Local Sensing The power supply is shipped with unconnected J8 sense connector In this configuration the unit is sensing...

Page 55: ...power supply NOTE In order to ensure correct operation in remote sense mode ensure that the voltage drop on the sensing wires is meeting the product specifications 3 9 4 J8 Sense Connector Technical I...

Page 56: ..._____________________________ ________________________________________________ ________________________________________________ ________________________________________________ _______________________...

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